Spraying Systems TeeJet TECHNOLOGIES BoomPilot Bedienungsanleitung

BOOMPILOT®

INSTALLATION MANUAL

Automatic boom section control installation manual

for use with Müller Spraydos w/Matrix® Pro

Safety information

TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety

requirements.

As the operator of the vehicle, you are responsible for its safe operation.

The BoomPilot is not designed to replace the vehicle’s operator.

Do not leave a vehicle while the BoomPilot is engaged.

Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.

The BoomPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and

work related results.

Disengage BoomPilot before operating on public roads or when not in use to prevent loss of vehicle control.

Table of contents

REQUIRED COMPONENTS 1

PRINCIPLE OF OPERATION 3

INSTALLATION 3

1. INSTALLING THE SPRAYDOS ADAPTER CABLE.................................................................................................................................... 3

2. MOUNT & CONNECT ABSC ADAPTER BOX............................................................................................................................................ 6

3. DISCONNECT & RECONNECT SPRAYDOS ADAPTER CABLES......................................................................................................... 7

4. CONNECT POWER/CAN/DATA CABLE TO BOOMPILOT ADAPTER CABLE................................................................................. 7

5. CONNECTING TO POWER............................................................................................................................................................................. 8

Optional Battery Cable...................................................................................................................................................................8

6. RECOMMENDED ELECTRONICS INSTALLATION ................................................................................................................................. 8

7. COMPLETE ELECTRONIC INSTALLATION ............................................................................................................................................... 8

SYSTEM CHECK 9

Check AUTOMATIC mode:............................................................................................................................................................9

Müller Spraydos:....................................................................................................................................................................9

Matrix Pro:..............................................................................................................................................................................9

Check MANUAL mode:..................................................................................................................................................................9

Müller Spraydos:....................................................................................................................................................................9

Matrix Pro:..............................................................................................................................................................................9

020-041-UK R6

BoomPilot®

REQUIRED COMPONENTS

Unpack the installation kit and identify the required parts for your installation.

Item Part Number Description Quantity

A 90-xxxxx* Matrix Pro guidance controller kit ....................................................................................................................................1

B 45-05845 Power/CAN/data cable ....................................................................................................................................................1

C 199-263 BoomPilot adapter cable..................................................................................................................................................1

D 902-361 ABSC adapter box...........................................................................................................................................................1

E 903-326 Müller Spraydos adapter cable (with COBO power), 5 sections......................................................................................1

903-325 Müller Spraydos adapter cable (with COBO power), 7 sections......................................................................................1

903-327 Müller Spraydos adapter cable (with COBO power), 9 sections......................................................................................1

F 020-041 Installation manual, Müller Spraydos...............................................................................................................................1

G 98-05243 Matrix Pro BoomPilot setup guide ...................................................................................................................................1

*Part number is dependent on kit contents

Item Part # Description Illustration

Part

number is

dependent

on kit

contents

Matrix Pro guidance controller kit Matrix Pro 570G Matrix Pro 840G

B 45-05845 Power/CAN/data cable

POWER IN

CAN

RS-232

Power/DATA

45-05626

C 199-263 BoomPilot adapter cable

B A

B A A B

D 902-361 ABSC adapter box

AUTMATIC

BOM SECTION

CONTROL

2www.teejet.com

BoomPilot®

Item Part # Description Illustration

903-326 Müller Spraydos adapter cable (with

COBO power), 5 sections

903-325 Müller Spraydos adapter cable (with

COBO power), 7 sections

903-327 Müller Spraydos adapter cable (with

COBO power), 9 sections

F 020-041 Installation manual, Müller Spraydos

G 98-05243 Matrix Pro BoomPilot setup guide

Figure 1: System diagram

POWER IN

CAN

RS-232

Power/DATA

45-05626

45-05845 3.3 m

Power/CAN/data cable

(included with FieldPilot

and BoomPilot kits)

10A fuseto RS-232

CAN

Tilt gyro

module (TGM)

TGM harness

Power

45-05625

45-05625 Power cable, COBO

(included with Matrix Pro kits)

NOT NEEDED WITH BOOMPILOT

AUTMATIC

BOM SECTION

CONTROL

B A

A B

Matrix Pro 570 Matrix Pro 840

Existing system

Not needed

BoomPilot

Optional accessory

Power connector,

ABSC adapter box

Müller SPRAYDOS adapter cable

903-326, 5 sections

903-325, 7 sections

903-327, 9 sections

902-361

ABSC adapter box

Power connector

Müller SPRAYDOS

SPRAYDOS controller

Machine connector

(from sprayer)

199-263

BoomPilot adapter cable

Machine connector

(from ABSC adapter box)

020-041-UK R6

BoomPilot®

PRINCIPLE OF OPERATION

The BoomPilot system controls the sections valves according to the GPS position. The GPS makes it possible to avoid overlaps or skips.

The ABSC (automatic boom section control) box is designed for switching active high when spraying. This means that a 12V signal is issued

to control the corresponding section valve.

The ABSC box is connected in parallel with the controller section switches.

The BoomPilot controls the section valves in automatic mode, and the controller section switches should be set to off unless the operator

wants to override the auto mode and thus force spraying.

The BoomPilot monitors the controller section switches that controls the valves in manual mode. The the Master switch can be used both in

automatic mode as well as in manual mode.

Figure 2: Principle of operation

ABSC box

Controller Section Switch

Valve

INSTALLATION

If there are questions concerning the installation of the BoomPilot system on this vehicle, or due to the changes in component

specications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet

Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect

installation of the system.

NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.

NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T INTERFERE WITH THE MANY

MOVING PARTS OF THE MACHINE!

1. INSTALLING THE SPRAYDOS ADAPTER CABLE

To get electrical contact with the sections and the Master switch in the Spraydos, it’s necessary to install the adapter cable (E), in the

Spraydos controller. This is a critical operation and must only be conducted of persons with the necessary skills.

The adapter cable can only be installed in Spraydos controllers where

the connector between the processor board and the main board is a

‘Low-prole’ type (see picture on left).

In case the Spraydos controller is damaged during the installation, it’s on

the buyers sole risk and therefore the buyer is not entitled to any form for

compensation.

Figure 3: Spraydos adapter cable

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BoomPilot®

1. Unscrew the top and bottom endplate of the Spraydos controller.

2. Pull carefully the keypad incl. The circuit board out of the prole

until you can see the buzzer in the bottom of the prole. Be care

full, the wires are just long enough to make it possible to unscrew

the buzzer from the prole.

NOTE: Not all Spraydos controllers has the buzzer fastened as

shown, some has it placed on the circuit board.

Figure 4:

3. Pull off the black plastic caps on the switch’s and unscrew all the

small nuts.

4. Turn the unit around and unscrew the two 3 mm screws, which

connect the circuit board with the keypad in the top of the

controller.

Figure 5:

5. Lift the keypad and pull the controller ex cable carefully out of

the connector.

Figure 6:

6. Drill a 7 mm hole in the bottom plastic end plate between the

power cable gland and the rear edge of the end plate.

7. Make a 1.5 mm gab as shown on the picture.

Figure 7:

8. Place the free wires of the Spraydos adapter cable one by one in

the hole and pull the cable trough as shown..

Figure 8:

020-041-UK R6

BoomPilot®

9. Fasten the adapter with a cable strip (POS 1).

Figure 9:

10. To protect the controller ex cable against the sharp ends shown

on the picture, it’s necessary to cut these [A]. Cut 14 ends with a

sharp suitable tool.

Figure 10:

11. Place the protection plastic plate [B] with the adhesive tape as

shown on the picture.

Figure 11:

12. Connect the small adapter circuit board to the keypad at cable

connector as shown on the picture.

Figure 12:

13. Connect the small adapter circuit board to the controller board.

Make sure the connectors are correct positioned and fully

connected.

Figure 13:

14. Place the adapter cable wires inside the controller.

Figure 14:

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BoomPilot®

15. Place the ex cable inside the controller.

16. Mount the keypad again.

Figure 15:

17. Be care full when the keypad is mounted in the prole again.

There is a risk for damaging the ex board.

18. Assemble the controller again and connect the system as shown

in the system overview drawing.

Figure 16:

2. MOUNT & CONNECT ABSC ADAPTER BOX

1. Mount ABSC adapter box (D) as shown where LED’s can be seen for troubleshooting.

2. Connect BoomPilot adapter cable (C) to ABSC adapter box (D).

Figure 17: Connect ABSC adapter box

AUTMATIC

BOM SECTION

CONTROL

B A

B A A B

020-041-UK R6

BoomPilot®

3. DISCONNECT & RECONNECT SPRAYDOS ADAPTER CABLES

The ABSC adapter box (D) ties into the existing system’s connection between the Müller Spraydos rate controller and ow control harness.

1. Disconnect existing connection at the bottom of the Müller Spraydos console.

2. Connect ABSC adapter box (D) to Müller Spraydos console.

3. Connect existing Müller Spraydos cable to ABSC adapter box (D).

Figure 18: Disconnect existing connection

Disconnect

existing cable

from console

Figure 19: ABSC adapter box to Müller Spraydos console Existing Müller Spraydos cable to ABSC adapter box

Connect

ABSC box

AUTMATIC

BOM SECTION

CONTROL

Connect

existing cable

4. CONNECT POWER/CAN/DATA CABLE TO BOOMPILOT ADAPTER CABLE

Connect Power/CAN/data cable (B) to BoomPilot adapter cable (C).

Figure 20: Connect power/CAN/data cable to BoomPilot adapter cable

POWER IN

CAN

RS-232

Power/DATA

45-05626

Power/CAN/Data Cable

BoomPilot adapter cable

B A

B A A B

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BoomPilot®

5. CONNECTING TO POWER

The power supply must be strong enough to operate the Section and Master valves. The total current will depend on the used valve type.

Warning: When connecting the system to 12V power it’s very important that the polarity is correct, if not the system will be damaged.

Figure 21: COBO cable

15/30

+12V (15/30) +12V (15/30) Ground (31)Ground (31)

Optional Battery Cable

If a power connector (Socket) isn’t available in the tractor cabin, a optional battery cable can be used (PN 96ET14).

6. RECOMMENDED ELECTRONICS INSTALLATION

The control console can be mounted to the operator’s preference. The GPS antenna should be mounted in the center on top of the cab on a

metal surface of at least 10 cm square.

Figure 22: Recommended electronics installation

Console

GPS

7. COMPLETE ELECTRONIC INSTALLATION

Refer to the Matrix Pro BoomPilot Setup Guide for further instructions on setting up and using your Matrix Pro for ABSC.

If not using a Matrix Pro, please refer to the owner’s manual supplied with the guidance system to complete the electronic installation and

setup.

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