Stanley 0063AU5289 Betriebsanleitung

Shire Balanced Flue

Gas Stove

REMOTE CONTROL

INSTALLATION AND OPERATION INSTRUCTIONS

To ensure safety, satisfaction and reliable service this stove should be installed by a suitably qualified

and competent person.

TABLE OF CONTENTS

PAGE

NO.

1. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5. Minimum Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6. Connection of Wall Mounted Control Unit & Electrical Supply . . . . . . . . . . . . . . . . . . . . 5

7. Flue Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8. Sealing The Flue Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9. Vent Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

10. Timber Framed Dwellings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

11. Post Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

12. Gas Pipes & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

13. Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

14. Gas Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

15. Connection to Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

16. Gas Soundness Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

17. Placement of Coals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

18. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

19. Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

20. Stove Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

21. Remote Control Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

22. Wall Mounted Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

23. Pilot Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

24 Maintenance/Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

25 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

26 Removal of Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

27. Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

28. Trouble Shooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SHIRE BALANCED FLUE GAS STOVE

TECHNICAL DATA

Pressure Setting From Cold

Natural Gas Inlet Pressure = 8”wg / 20 mbar

Product Identification No.: 0063AU5289

Appliance Category: BIIBS

Country of Designation: I.E.,G.B.,F.R.,P.T.,I.T.

E.S., N.L.,& B.E.

Gas Type

N.G.: I2H, G20, 20mbar/8” wg (I.E. & G.B.)

I2E +, G20 20 mbar/8” wg & G25,

25 mbar/10” wg (F.R. & B.E.)

I2L, G25, 25mbar / 8” wg (N.L.)

Manifold Pressure Maximum Setting

Natural Gas = 7.4”/18.5 mbar

Manifold Pressure Minimum Setting

Natural Gas = 1.1”/2.7 mbar

Full Rate = 7”/17.5 mbar

The gas pressure of the stove must be measured at

the burner test nipple.

Gross Input

Max. Input Natural Gas G20 = 4.9kW/16,712 Btu’s/h

Max. Input Natural Gas G25= 4.5kW/15,358 Btu’s/h

Efficiency: = Class 2

Gas Flow Rates at 15°C, 1,013mbar in relation to

gross calorific value of gas.

Natural Gas gross

calorific value = 37.78 MJ/m3

Maximum flow rate = 0.490 m3/hr

Burner: CPD Gas Burner

Burner Injectors:

CAT 18 Bray 320 - N.G.

Pilot Injectors

Size 3.5 - N.G.

Ignition: Remote Control Ignition.

402

380

GENERAL

Thank you for buying a Stanley Shire Balanced Flue

Gas Stove. This room heater and special flue sys-

tem should be inspected before use and at least

annually. More frequent cleaning may be required

due to excessive lint from carpeting, matting materi-

al, etc. It is imperative that control compartments,

burners and circulating air passageways are kept

clean.

The Shire Balanced flue system is a combustion

system where the inlet air and exhaust gases enter

and exit through two separate concentric passage-

ways within the same vent system.

The Balanced Flue system allows this gas appliance

to be vented directly to the outside atmosphere.

NOTE: Before installation, check that the local dis-

tribution conditions, nature of gas and pressure, and

adjustment of the appliance are compatible.

When installing, operating and maintaining your

Stanley Shire Balanced Flue Gas Stove, respect

basic standards of safety. Read these instructions

carefully before commencing installation or attempt-

ing to operate your stove. Failure to do so may result

in damage to property or personal injury and may

void the product warranty.

It is important to note that once a type of gas has

been specified the stove cannot run off any

other type of gas. (i.e. Natural Gas only)

The burner units are not interchangeable

between Gas types.

Republic of Ireland Installation

Install in accordance with the:

*Building Regulations Part J.

*I.S. 813 - Domestic gas installations.

*I.S. 265 - Part 1 & 2 - Installation of gas ser-

vice pipes.

U.K. Installation

Install in accordance with the:

*The Gas Safety (Installation and Use)

Regulations 1994 (as amended).

WARNING:Installation, commissioning, repair

and maintenance should only be undertaken

by a qualified service technician and installer.

Any adjustments undertaken by unqualified

individuals will void the product warranty and

may result in property damage or injury.

approx.

Fig.1

*BS 5440: Parts 1 & 2, Installation of flues and

ventilation for gas appliances of rated input

not exceeding 60kw (1st, 2nd & 3rd family

gases)

*B.S. 5871: Parts 1, 2 & 3, Specification for

installation of gas fires, convector heaters,

fire/back boiler and decorative fuel effect gas

appliances.

*Building Regulations for Britain, Scotland,

Wales and Northern Ireland.

This appliance has been tested and approved in

accordance with the essential requirements of

Annex 1 in the Gas Appliance Directive

(90/396/EEC) as amended.

PRE-INSTALLATIONASSEMBLY

Before installing the appliance carry out the follow-

ing pre-installation assembly:

1. Open the fire door (item 9), and remove the

package of ceramic coals, the wall mounted

control unit and transformer etc,.

Fig.2

2. Position stove in it’s chosen location and con-

nect to the Balanced Flue System.

LOCATION

There are many conditions to be taken into account

when selecting a location for your Shire Balanced

Flue Gas Stove.

1. The clearance requirements of the stove

from combustible and non combustible

materials.

2. The positioning of the vent terminal on an

adjacent exterior wall within the restrictions

outlined in table 1.

3. The flue requirements must also be taken

into account.

It is not designed to be fixed permanently to the floor

or wall.

MINIMUM CLEARANCES TO COMBUSTIBLE

MATERIALS (see figs 3- 6 Inclusive)

Back wall 6” (150mm)

Left side wall looking from front 5” (125mm)

Right side wall looking from front 5” (125mm)

Alcove or mantle from top of unit 12” (300mm)

CAUTION: Allow adequate clearances for

stove operation and annual servicing e.g.

burner removal and injector removal.

Fig.3

When installing the stove

against a combustible wall leave

a 6” space between the back of

the stove and the wall for air cir-

culation (see fig. 5)

Fig.4

12”

300mm

Fig.5

Fig.6

When installing the stove against a non-

combustible wall leave a 2” space between

the back of the stove and the wall for air

circulation (see fig. 7)

HEARTH FITTING

This stove MUST be installed on a concrete con-

structional hearth, or on a fire proof/non-combustible

hearth slab, minimum size 27.5” (697mm) x 23”

(582mm) deep with the fire place opening centrally

located. The hearth material should be at least

12mm (1/2”) thick, the top surface being preferably

50mm (2”) above floor level to discourage the plac-

ing of carpets over it. (see fig. 8)

Fig.8

150mm (6”)

CONNECTION OF WALL MOUNTED CONTROL

UNIT & ELECTRICAL SUPPLY

The transformer plug assembly must be connected

to a suitable electrical supply and the other end of

the lead is connected to the 6 pin connector. The

wall mounted control unit is to be located in a suit-

able position for easy use of the remote control. The

lead to the wall mounted control unit is connect to

the 8 connector. (See Fig.9)

Secure the above leads so that they cannot come in

contact with any part of the stove body which may

become hot.

Fig.7

Fig.10

SEALING THE FLUE JOINTS

The flue joints must be weather sealed to prevent

moisture entering the flue system. It is recommend-

ed that the flue joints are sealed with a high temper-

ature tape, such as aluminium tape.

VENT TERMINAL

The vent terminal must be located in accordance

with BS 5440: Part 1:1990 for natural draught

Balanced Flue. This standard is summarised in

Fig. 9 & Table 1.

FLUE CONNECTION

The Shire Balanced Flue Stove is approved to be

vented to the outdoors through an adjacent exterior

wall. The vent terminal is connected to the stove by

means of a horizontal flue pipe with concentric pas-

sageways. It is not permissible to put a vertical

length of flue on to this stove. The vent terminal

must be fitted to an exterior wall and located in

accordance with the requirements outlined in Table

1 (Page No. 6).

The flue pipe joining the stove to the vent terminal

must have two concentric passageways. The inner

passageway carries the products of combustion,

while the outer passageway carries the air supply for

combustion. It is essential that both passageways

are sealed from each other and in turn sealed from

the room in which this appliance is installed. It is not

possible to use fire cement on the flue joints as it

may restrict the airflow within the passageways.

Use the aluminium sealing tape provided with the

flue system. The flue pipe has an external diameter

of 150mm (6”).

When connecting the flue pipe to the stove always

keep the crimped end facing outwards.

Fig.9

The telescopic section of the flue can vary in length

from 400mm (16”) to 600mm (24”). When installing

the stove do not use a flue length greater than

600mm (24”) . The maximum allowable distance

between the stove and its flue terminal is 600mm

(24”) as outlined in Fig. No. 10.

300mm MIN

DIMENSION TERMINAL POSITION MINIMUM

DISTANCE (MM)

ADirectly below an opening window or other opening 300

e.g. air brick

BBelow gutters, soil pipes or drain pipes 300

C Below eaves 300

DBelow balconies or car port roofs 600

EFrom vertical drain pipes and soil pipes 75

FFrom internal or external corners 600

GAbove ground, roof or balcony level 300

HFrom a surface facing a terminal 600

IFrom a terminal discharging towards another terminal 600

JFrom an opening in a car port (e.g. door, window) 1200

into a dwelling

K Vertically from a terminal on the same wall 1500

LHorizontally from a terminal on the same wall 300

TABLE 1

TIMBER FRAMED DWELLINGS

When installing the flue in properties of timber

framed construction, the regulations (BS 5440:Part

1:1990) must be adhered to.

POST INSTALLATION CHECKS

Before leaving the appliance connected to the gas

supply, the installer is required to visually examine

the appliance and flue to ensure that:

(a) The seal between the combustion chamber

and the room is intact and in good condition.

(b) The flue has been correctly sealed using the

sealing tape as recommended.

assembly.

(d) The joint between the terminal and the wall is

weather proof.

GAS PIPES & FITTINGS

Materials used for installation work should be fire

resistant and gas tight and should conform to the fol-

lowing or their equivalent.

*I.S. 238, I.S. 239, & prEN 1057 - Copper tubes.

* I.S. 265 - Installation of gas service pipes.

* I.S. 266 - Polyethylene pipes.

* EN 29453 & I.S.O. 9455 - Soft Solders.

* B.S. 669 - flexible hoses, fittings & sockets.

*B.S. 759 - valves, gauges and other safety

equipment.

*B.S. 1387 - steel tubes.

* B.S. 6362 - stainless steel tubes.

*B.S. 1740 - Wrought steel pipes.

METERS

Asuitable gas meter must be connected to the ser-

vice pipe either by a representative of the gas board

or by an appointed contractor. If using an existing

meter have it checked to ensure that the meter is

capable of dealing with the total rate of gas needed.

GAS PIPE SIZE

It is important that the correct service pipe size be

used for adequate gas supply. This depends on the

distance between the supply meter and the appli-

ance relative to the input requirements. The gas

supply to the appliance should be terminated near

the appliance with an approved safety type service

tap.

CONNECTION TO GAS SUPPLY

The gas control is located at the bottom right hand

side of the unit. Check that the mains gas supply

pipe is adequately sized and capable of supplying

enough gas to the appliance when operating on

max. rate.

WARNING: Before connecting the stove

make sure the gas supply pipe is clear of grit

and debris as this will cause blockage within

the stove control, pilot burner, injectors and

pipework. Failure to do so may void product

warranty.

WARNING: To avoid pipe sealing compounds

from entering into the gas train, do not apply

sealing compound to the first two threads at

the tip of the gas connection.

Fig.11

Fig.12

NOTE: Clean off any excess pipe compounds

from connections.

GAS SOUNDNESS TESTING

Gas soundness testing should be in accordance

with I.S. 813 (I.E.) and B.S. 6891 (U.K.). Correct

gas pressure and proper gas supply pipe sizing is

important for the successful performance of this

appliance. Make sure that the plumber or gas sup-

plier checks the gas supply line and gas pressure at

installation.

WARNING: Only connect to gas type indicated on

the rating plate.

CAUTION:

After testing gas supply pipe work, open isolation

valve to stove and carry out gas soundness testing

at normal working pressure 20 mbar for natural gas.

With stove lighting carry out a leak test downstream

of control using gas leak detection fluid.

CAUTION: If using a gas leak detection fluid for

leak testing DO NOT spray solution onto control

body.

The appliance must be isolated from gas supply

system during any gas soundness testing at pres-

sures in excess of 50 mbar.

WARNING: The ceramic coals supplied with

this stove are extremely durable and long last-

ing when fitted properly. They are, however,

very delicate and can be easily damaged if

they are not handled very carefully.

Handling damage to the ceramic coals is

not covered by warranty.

PLACEMENT OF COALS

Fig.13

1. Before positioning the coals in the combustion

chamber, check for dust particles and grime,

vacuum if necessary. Position the coals as per

instructions as incorrect placement will effect the

performance of the stove. Dust off the inside of

the door glass using a clean dry cloth. (see fig.

17)

Note: Exhibit care when cleaning the burner to

avoid blockage or damage of burner parts.

Fig.14

2. Lay the gasket material provided, on the

burner with the holes in the burner lined up

the holes in the gasket.

3. Lay the ceramic matrix on the burner with its

front edge touching the rim on the front of the

burner. Ensure that the holes in the burner

are lined up as best as possible with the hob

in the ceramic matrix. (See Fig.15)

`4. Place 4 medium coals on each spar of the

matrix with their corners touching. (see fig. 16 &

17)

Fig.15

Fig.16

5. Place one small coal on each of the 4 medium

coals (see fig.18).

6. Place 4 large coals on the rear of the matrix with

their corners touching. (see fig. 19)

7. Place 2 medium coals each two thirds on top of

the large coals and on third of the small coals,

with their edges touching. Also place one medi-

um coal each side of the matrix. (see fig.20)

Fig.17

Fig.18

Fig.19

Fig.20

IMPORTANT: Leave an air space around

each coal to allow easy flow of products of

combustion, too much impingement of flame

on coals will cause sooting.

BEFORE LIGHTING

Purge air from the supply line as follows:

aOpen main shut-off valve. Unscrew inlet pres-

sure test point. Leave inlet test screw open until

gas comes.

b When gas comes tighten inlet screw immediate-

ly.

STOVE OPERATION

During the first light up period an odour will rise from

the stove, this is due to the materials in the stove

WARNING: Do not purge the system near a

naked flame or hot surface.

WARNING: Do not operate the stove with the

appliance door open, or if the glass panel in

the front door has been broken or removed.

Ensure the door latch is fully locked. Keep the

door spin valve closed at all times when the

stove is in operation.

drying and curing. It is advisable to open a window

or door to give extra ventilation to the room until the

odour has gone.

REMOTE CONTROL STOVE

This stove can either be operated using the wall

mounted control unit or the remote control handset.

If the pilot light is extinguished either intentionally or

unintentionally no attempt should be made to light

the gas until at least 4 minutes have elapsed.

Fig.21

WALL MOUNTED CONTROL UNIT

Igniting the pilot light

Reset the control unit by depressing the ‘off’

switch.

Depress and release the on switch. The pilot light

should then automatically ignite and any further

operation of the stove will be delayed for approxi-

mately 20 seconds whilst the safety thermocouple

attains its working temperature.

Running the stove at high output

Position the HI/LOW switch such that it is in the

HIGH position. This means that the stove will oper-

ate on its maximum output.

Running the stove at a low output

Position the HI/LOW switch such that it is in the

LOW position. This means that the stove will oper-

ate on its minimum output.

Extinguishing the stove

The stove can be extinguished at any time by

pressing the OFF switch on the wall unit. This will

extinguish the stove completely.

Remote Control Handset.

For all operations using the handset it should be

directed at the wall mounted switching unit.

Fig.22

Igniting the pilot light

Reset the control unit by depressing the OFF button

on the handset.

Depress the two buttons identified with a star (the

spark) simultaneously. The pilot light will then light

automatically and any further operation of the stove

will be delayed for approximately 20 seconds whilst

the safety thermocouple attains its working temper-

ature.

Running the stove at high output

Depress the button on the handset identified by a

flame symbol. This is the button which switches the

output of the stove from HIGH to LOW and back.

Running the stove at a low output

In order for the stove to be run at a low output the

wall mounted control unit must be set so that the

switch is in the LOW position as otherwise it over-

rides the functions of the remote control handset.

Depress the button on the handset identified by a

flame symbol until the desired output is achieved.

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