Stellar labs EC2000 Bedienungsanleitung

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Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com Last Revision: 01/23/12

Subject to Change without Notification.

EC2000 Manual evisions

Date of evision Description of evision

Section evised

Table of Content 

Find a Dealer Near You:

http://www.stellarindustries.com/pages/dist/distsearch.htm

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

r email at the following addresses:

Technical Questions, and Information [email protected]

Order Parts [email protected]

Warranty Information [email protected]

Table of Contents

Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1

Capacity Chart - Decal PN 18039 . . . . . . . . . . . . . . . . .2

Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Wiring Schematic - Power Rotation . . . . . . . . . . . . . . . .4

Wiring Schematic - Manual Rotation . . . . . . . . . . . . . . .4

Control Kit Power Rotation - PN 22930 . . . . . . . . . . . . .5

Stability Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . .7

Decal Kit - PN 18776 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Decals of Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Chapter 3 - Assembly Drawings . . . . . . . . . . . . . . . . . . . . .9

Standard Crane Assembly - PN 17631 . . . . . . . . . . . . . .9

50’ Wire Rope Crane Assembly - PN 33939 . . . . . . . . .10

Short Mast Crane Assembly - PN 19146 . . . . . . . . . . . .11

Power Rotation Crane Assembly - PN 22601 . . . . . . . .12

Power Rotation/Short Mast Crane Assembly -

PN 24906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

LH Mount Crane Assembly - PN 56658 . . . . . . . . . . . . .14

Control Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Chapter 4 - eplacement Parts . . . . . . . . . . . . . . . . . . . . .17

 EC2000 Owner’ Manual

Specification 

Chapter 1 - Specifications

Crane Rating: 6500 ft-lb (.899 TM)

Standard Boom Length: 4’ (1.219 m) from CL of Crane

Boom Extension: 1st Position: Manual 18” (45.7 cm)

2nd Position: Manual 18” (45.7 cm)

Maximum Horizontal Reach: 7’ (2.13 m) from CL of Crane

Maximum Vertical Lift (from crane base): 10’9” (3.28 m)

Boom Elevation: 0 to +21 to +56 degrees

Winch Speciﬁcation

Rope Diameter: 3/16” (.476 cm)

Line Pull Speed: 20 ft/min (6.10 m)

Max. Single Part Line: 1100 lbs (495 kg)

Max. Double Part Line: 2000 lbs (905 kg)

Manual Rotation: 340˚ Manual

Power Rotation: 314˚ Power

Lifting Capacities: 1580 lbs @ 4’ (715 kg @ 1.219 m)

1190 lbs @ 5’6” (540 kg @ 1.676 m)

930 lbs @ 7’ (420 kg @ 2.13 m)

Stowed Height: 60” (152.4 cm)

Crane Only: 30” (76.2 cm) - Short Mast

Mounting Space Required: 12” x 12” (30.5 cm x 30.5 cm

Approximate Crane Weight: 275 lbs (124.7 kg)

230 lbs (104.3 kg) - Short Mast

300 lbs (136.1 kg) - Power Rotation

Weight of load handling devices are

part of the load lifted and must be

deducted from the capacity.

Maximum 1 - part line capacity is

1100lbs (495kg). For greater loads,

use 2 - part line.

Reach in Feet/Meters

Capacity in Pounds/Kilograms

1565lbs

710kg

1985lbs

900kg

2000lbs

905kg

1190lbs

540kg

1580lbs

715kg

930lbs

420kg

1430lbs

650kg

1075lbs

490kg

860lbs

390kg

6’

1.83 M

0’

7’

2.13 M

8’

2.44 M

9’

2.74 M

10’

3.05 M

11’

3.35 M

1’

.305 M

2’

.610 M

3’

.914 M

4’

1.22 M

5’

1.52 M

6’

1.83 M

7’

2.13 M

EC2000 Owner’ Manual

Weight of load handling devices are

part of the load lifted and must be

deducted from the capacity.

Maximum 1 - part line capacity is

1100lbs (495kg). For greater loads,

use 2 - part line.

Reach in Feet/Meters

Capacity in Pounds/Kilograms

PN 18039

1565lbs

710kg

1985lbs

900kg

2000lbs

905kg

1190lbs

540kg

1580lbs

715kg

930lbs

420kg

1430lbs

650kg

1075lbs

490kg

860lbs

390kg

6’

1.83 M

0’

7’

2.13 M

8’

2.44 M

9’

2.74 M

10’

3.05 M

11’

3.35 M

1’

.305 M

2’

.610 M

3’

.914 M

4’

1.22 M

5’

1.52 M

6’

1.83 M

7’

2.13 M

ECEC20002000

Capacity Chart - Decal PN 18039

In tallation 

Chapter 2 - Installation

Mounting Hole Diagram

Item No. Part No. Description Qty.

1 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4

2 C5902 WASHER 0.63 FLAT GR8 8

3 2826 NUT 0.63-11 HH NYLOC 4

10.25

Notice: ead this Page Before Installation of the Crane

Installation Instructions:

Prepare Platform For Crane In tallation (Not

Supplied)

1. When designing the platform, maintain a

proper clearance for the crane mount-

ing and operation.

2. The platform must be strong enough to

support the crane and rated load.

3. Platform/crane support minimum require-

ments: Top plate should be made from

0.50” grade 50 plate. The structure

should be supported by 4 x 4 x 3/16 tub-

ing.

Mounting Instructions:

1. Lower the crane onto the mounting plat-

form.

2. Mount the crane using 5/8” grade 8

bolts, flat washers, and nyloc nuts.

3. Connect power (+12V) and ground wires

per winch manufacturer’s specifications.

Power Rotation: Route 4 ga. wires (not

included) from junction box to power

(+12V) and ground. Recommended:

Use solenoid and a toggle switch to

power the crane.

4. perate the crane for several cycles.

Important: When installing welder units to

the service bodies, it is highly

recommended that a surge protector is

installed on the chassis batteries to protect

the crane radio receiver, wiring and other

electronic devices from an unexpected

electrical spike or surge. Failure to do so

could result in extensive damage to the

service body and crane electrical circuit.

EC2000 Owner’ Manual

E-Brake

Ground

Ground Stud

Ec2k M ast

WinchMotor-

Winch M otor+

Battery-

Battery+

Ignition

Switch

Ignition

E-Brake

Ground

Battery -

Battery +

Ground Stud

EC2K Mast

Winch Motor -

Winch Motor +

Solid State Solonoid PN 39687

Relay PN C6072

On/Off

Switch

(PN C4815)

Wiring Schematic - Manual otation

E-Brake

Ground

Ground Stud

Ec2k Mast

Battery-

Battery

Ignition

Switch

Control Box

Ignition

On/Off

Switch

(PN C4815)

E-Brake

Ground

Ground Stud

EC2K Mast

Battery +

Battery -

Solid State Solonoid PN 39687

Relay PN C6072

Wiring Schematic - Power otation

In tallation 

3,4,5

RO TATION

MOTOR

BLACK

RED

CUT W INCH CABLETO

6.5',W ITH 6"OF W IRE

INSIDEOFBOX

GROUND

PO W ER RO TATION

RELAY

FRONT

VIEW

PO W ER

RO TATION

AUX

BREAKER

PO W ER

12V

BAT

BLK

GRN

RO TATION

CCW

RELAY

WINCH

DOWN

Rotation

ITEM PART NO. DESCRIPTION QTY

01 28834 WIRE HARNESS 1

02 22932 HANDLE ASM 2 FCTN EC2K POWER 1

03 9751 CONNECT 2 PIN SHROUD PACKARD 1

04 11359 CABLE SEAL 14-16 PACKARD 39001 2

05 13564 CONTACT M TERM SHROUD 12 32038 2

Rotation

Motor

Black

Red

3,4,5

Ground

Power

Breaker

Power

12V

Power

Rotation

Black

Green

Front

View

Bat

Aux GD

TM LT

SA RT

Cut winch cable to

6.5’ with 6” of wire

inside of box.

Rotation

CCW

Relay

Rotation

Relay

PN 22930

Control Kit Power otation - PN 22930

EC2000 Owner’ Manual

Definition of Stability for the Stellar Telescopic Crane Products:

A truck is stable until the load cannot be lifted off the ground with the winch, without

tipping over the truck. Every Stellar crane installed must be tested for stability to

determine the actual load capacity of the final truck package. The actual test data

must be recorded and supplied with the truck at the time of in-service and should be kept

with the truck at all times. The following procedure will test the truck package for stability

and will provide a stability capacity chart. The load limit information shown on the

stability capacity chart is formulated on 85% tipping.

Set Up:

1. Locate the truck on a test course in position for loading and engage travel brakes.

2. Set stabilizers so that they make contact with firm, level footings.

3. perate the crane under partial load to assure operator proficiency and proper

machine function.

Test Procedure

1. Rotate the crane into Zone 1 position.

2. With the crane fully retracted and the boom horizontal, winch the test weight off the

ground. Note: Keep weight within six inches of the ground at all times.

3. Extend the boom outward until full extension has been reached or until the truck

becomes unstable (Again, use the winch to keep the weight within six inches of the

ground.)

4. If the boom goes full extension without becoming unstable, the crane is termed stable

for this zone and 100% can be written in the Zone 1 data box.

5. If the truck becomes unstable prior to going full extension, retract the boom until the

truck becomes stable and measure the horizontal reach in this position (center of

rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal

reach divided by Maximum horizontal reach multiplied by 100 equals the percentage

of rated capacity for this zone. Use the following formula to determine the percentage

of rated capacity:

6. Record this number in the data box for Zone 1. This is the revised capacity due to

stability for this zone.

7. Repeat this procedure for each zone until the worksheet is completed.

8. This is the revised capacity based on stability of this package.

EC2000 Stability Data

Max Horizontal each: 180” (From the center of rotation to boom tip)

Stability Test Weight: 875 lbs.

Stability Procedure

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