Stellar labs TC13-2H Bedienungsanleitung

TC13

PN76880

3H Version

Capacity

Chart

1050Kg

1.02m

550 Kg

1.87m

390 Kg

2.72 m

320Kg

3.41m

2310lb s

3.34 ft

1210 lbs

6.13 ft

855 lbs

8.92 ft

705lb s

11.18 ft

NOTICE

73929

WARNING

4189

Do not exceed equipment load charts and ratings.

Failure to follow equipment load charts and ratings

can result in death or serious injury.

Overload Hazard

Model TC13

Telescopic Crane

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notication.

Rev 2

PN 88915

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®TC13 Telescopic Crane Owner’s Manual

Model TC13 Manual Revisions

Date of Revsion Section Revised Description of Revision

MODEL NO.SERIAL NO.

DATE

MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.

PN C5942

PATENT INFORMATION

http://www.stellarindustries.com/ip

Serial Tag

Location

Stellar®TC13 Telescopic Crane Owner’s Manual | Page iii

Table of Contents

Introduction .........................................................................................................iv

Chapter 1 - Specications..................................................................................... 1

Model TC13-2H Specications ...........................................................................1

TC13-2H Capacity ...............................................................................................2

Chapter 2 - Installation .......................................................................................... 3

General Installation .............................................................................................3

Installer Notice ...................................................................................................3

Torque Data Chart ............................................................................................4

Installation Overview ........................................................................................5

TC13 Mounting Detail ..........................................................................................5

TC13 Installation Drawing - PN 76861 ................................................................6

Flatbed Body Reinforcement .............................................................................6

Control Kit - PN 88053 ..........................................................................................7

Control Kit Installation Drawing - PN 88055 .......................................................8

Control Kit with Winch Installation Drawing - PN 88055 ...................................9

TC Series Wiring Diagram ..................................................................................10

Hydraulic Kit - PN 76757 ....................................................................................11

Hydraulic Kit - Valve Bank .................................................................................12

Valve Bank - PN 73943 .......................................................................................13

TC Series Hydraulic Schematic ........................................................................14

Hydraulic Kit - Motor ..........................................................................................15

Hydraulic Kit - Pressure Transducer ..................................................................16

Hydraulic Kit Installation Drawing - PN 76758 ................................................17

Optional Power Unit Assembly - PN 77897 ......................................................18

Face Seal/O-Ring Size Chart ............................................................................19

Stability Procedure ............................................................................................20

Crane Load Level Indicator .............................................................................21

Decal Placement - PN 76875 ...........................................................................22

Chapter 3 - Assembly Drawings ......................................................................... 23

Base Assembly ...................................................................................................23

Mast Assembly ...................................................................................................24

Main Cylinder Assembly ...................................................................................25

Main Boom Assembly ........................................................................................26

TC13-2H Extension Boom Assembly .................................................................27

1st/2nd Extension Cylinder Assembly ..............................................................28

Page iv | Stellar®TC13 Telescopic Crane Owner’s Manual

Introduction

A copy of this manual is provided with every crane and can be found in the hard plastic

manual case that is installed on the chassis. A copy of this manual shall remain with the

crane at all times.

Throughout the manual, three signal words will be used to bring attention to important

items:

A NOTICE signal word indicates a practice not related to physical injury.

A WARNING signal word indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Information contained within this manual does not cover operation, maintenance, or

troubleshooting. Please refer to the General Light Duty Crane Manual for details on these

items.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any

time, any or all of the items, components, and parts deemed necessary for product

improvement or commercial/production purposes. This right is kept with no requirement or

obligation for immediate mandatory updating of this manual.

In closing:

If more information is required or technical assistance is needed, or if you feel that any

part of this manual is unclear or incorrect, please contact the Stellar Customer Service

Department by phone at 800-321-3741 or email at [email protected].

WARNING

NOTICE

DANGER

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [email protected]

Order Parts [email protected]

Warranty Information [email protected]

Stellar®TC13 Telescopic Crane Owner’s Manual | Page 1

105.1 in

38.2 in

340º

Rotational Clearance

24.14 in

Hole Diameter

0.82 in

(21 mm)

9.8 in

12.2 in

(310 mm)

(250 mm)

(310 mm)

9.8 in

12.2 in

(614 mm)

(255 mm)

(194 mm)

(449 mm)

17.64

10.01 in

7.63 in

(1,222 mm)

48.1 in

(932 mm)

36.66 in

(345 mm) (970 mm)

69.7 in

(1,770 mm)

(2,670 mm)

13.56 in

(501 mm)

19.70 in

(183 mm)

7.20 in

(840 mm)

33.04 in

(1,377 mm)

54.2 in

(1,128 mm)

44.4 in

(183 mm)

7.20 in

3.5 in

(88 mm)

8 in

(204 mm)

Chapter 1 - Specications

Model TC13-2H Specications

TC13 Crane Model 2H

Crane Rating: 8,680 ft.lbs (12 kNm)

Max Lifting Capacity: 2,400 lbs (1,090 kg)

Max Reach: 8.75 ft (2.67 m)

Slewing Angle: 340°

Slewing Torque: 2,390 ft.lbs 3.2 kNm (0.33 m)

Operating Pressure: 2,755 psi 19.0 Mpa (190 bar)

Pump Capacity: 2.5 gpm (9.5 lpm)

Shipping Weight: 365 lbs (165 kg)

Page 2 | Stellar®TC13 Telescopic Crane Owner’s Manual

2H Version

9.84 ft

3 m

9.84 ft

3 m

6.56 ft

2 m

-6.56 ft

-2 m 6.56 ft

2 m

3.28 ft

1 m

-3.28 ft

-1 m

3.28 ft

1 m

13.12 ft

4 m

1090 Kg

0.97 m

565 Kg

1.82 m

400 Kg

2.67 m

2400 lbs

3.18 ft

1245 lbs

5.97 ft

880 lbs

8.75 ft

TC13

TC13-2H Capacity

Stellar®TC13 Telescopic Crane Owner’s Manual | Page 3

Installer Notice

According to Federal Law (49 cfr part 571), each nal-stage manufacturer shall complete

the vehicle in such a manner that it conforms to the standards in effect on the date of

manufacture of the incomplete vehicle, the date of nal completion, or a date between

those two dates. This requirement shall, however, be superseded by any conicting

provisions of a standard that applies by its terms to vehicles manufactured in two or more

stages.

Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers

of the vehicle. As such a manufacturer, the installer is responsible for compliance with all

applicable federal and state regulations. They are required to certify that the vehicle is in

compliance with the Federal Motor Vehicle Safety Standards and other regulations issued

under the National Trafc and Motor Vehicle Safety Act.

Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-

999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full

text of Code of Federal Regulations.

Chapter 2 - Installation

General Installation

This chapter is designed to serve as a general guide for the installation of a Stellar TC13

Crane on a Stellar Service Body. Each installation is considered unique so certain portions

of this chapter may or may not apply to your direct application. If a question should arise

during the installation process, please contact Stellar Customer Service at (800) 321 3741.

This crane is designed for use with a Stellar Service Body installed on a vehicle that meets

the minimum chassis requirements of the crane. It is the installer’s responsibility to assure

that the crane is mounted on a platform that will support the maximum crane rating of this

crane.

Do not install this crane on a body not capable of handling the loads

imposed on it. Failure to do so may result in serious injury or death.

When installing welder units to the service bodies, it is highly

recommended that a surge protector is installed on the chassis batteries to protect the

crane radio receiver, wiring and other electronic devices from an unexpected electrical

spike or surge. Failure to do so could result in extensive damage to the service body and

crane electrical circuit.

WARNING

NOTICE

Page 4 | Stellar®TC13 Telescopic Crane Owner’s Manual

When using the torque data in the

chart, the following rules should be

observed:

• Bolt manufacturer’s particular

specications should be consulted

when provided.

• Flat washers of equal strength

must be used.

• All torque measurements are

given in foot-pounds. To convert

to inch-pounds, multiply by 12.

• Torque values specied are for

bolts with residual oils or no special

lubricants applied. If special

lubricants of high stress ability,

such as Never-Seez compound

graphite and oil, molybdenum

disulphite, colloidal copper or white lead are applied, multiply the torque values in the

charts by the factor .90. The use of Loctite does not affect the torque values listed above.

• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.

• Do not use these values if a different torque value or tightening procedure is given for

a specic application. Torque values listed are for general use only. Check tightness of

fasteners periodically.

• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts

with identical grade.

• Fasteners should be replaced with the same or higher grade. If higher grade fasteners

are used, these should only be tightened to the strength of the original.

• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the

dry torque values shown in the chart below, applied to the nut, not to the bolt head.

Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”

means coated with a lubricant such as engine oil, or fasteners with phosphate and oil

coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts

to approximately 80% of dry bolts.

Size Bolt DIA Plain Plated Plain Plated Plated

(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)

5/16-18 0.3125 17 13 25 18 22

3/8-16 0.3750 31 23 44 33 39

7/16-14 0.4375 49 37 70 52 63

1/2-13 0.5000 75 57 105 80 96

9/16-12 0.5625 110 82 155 115 139

5/8-11 0.6250 150 115 220 160 192

3/4-10 0.7500 265 200 375 280 340

7/8-9 0.8750 395 295 605 455 549

1-8 1.000 590 445 910 680 823

1 1/8-7 1.1250 795 595 1290 965 1167

1 1/4-7 1.2500 1120 840 1815 1360 1646

1 3/8-6 1.3750 1470 1100 2380 1780 2158

1 1/2-6 1.500 1950 1460 3160 2370 2865

GRADE 5 GRADE 8 GRADE 9

Torque Data Chart

Stellar®TC13 Telescopic Crane Owner’s Manual | Page 5

1. Use the dimensional specications to properly size and position the crane for mounting.

2. Use the detail on the following page to drill .82” diameter holes into the mounting plate.

3. Use a crane or lifting device capable of lifting the weight of the TC13 (See specications

for shipping weight details).

4. Connect straps or chain from the lifting device to the main boom of the TC13.

5. Remove motor to allow installation of the mounting bolts.

6. Use four (4) 0.75-10 UNC Grade 8 bolts, washers, and nuts. (See install drawing for details)

7. Using the lifting device, lower the TC13 just above the mounting surface and start the

bolts. Have someone assist in leveling the crane.

8. Secure the crane using the mounting hardware provided. Note: longer or shorter bolts

may be required – recommended thread engagement into crane base is 0.75” – use

grade 8, zinc plated bolts only.

9. Torque the bolts to proper torque.

10. Remove supporting crane.

11. Hook up hydraulics and electrical using the schematics provided later in this chapter.

Installation Overview

9.8 in

(250 mm)

9.8 in

(250 mm)

3.35 in

(85 mm)

2.36 in

(60 mm)

0.82 in

(21 mm)

4.72 in

(120 mm)

TC13 Mounting Detail

Page 6 | Stellar®TC13 Telescopic Crane Owner’s Manual

.YTQNOITPIRCSEDTRAPMETI

2ESABCTRECAPSETALP390371

2C5942 PLATE SERIAL # TRUCK (NOT SHOWN) 1

38176 SCREW DRIVE #4X0.31 RND HD U ZINC 1

NOT SHOWN:

DECAL KIT 76875

LEVEL 76483

PN 76861

USE 0.75-10 UNC GRADE 8

BOLTS, WASHERS, & NUTS

NOTE: LENGTH NOT SPECIFIED DUE TO

VARYING MOUNTING REQUIREMENTS

BOTH SIDES

0.50 PLATE

0.25 PLATE

TUBE 3X3X0.38

BOLT TO

TRUCK FRAME

0.25 PLATE

WELD TO BODY

LONG SILL

0.19 PLATE

TC13 Installation Drawing - PN 76861

Flatbed Body Reinforcement

If it has been determined that the destination body won’t support

the crane with a fully rated load, the body must be reinforced. Use

1/4” llet welds and an AWS qualied welder to proceed as shown in

this drawing:

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