STIEBEL ELTRON HydroShark 199LP Bedienungsanleitung

OPERATION AND INSTALLATION

UTILISATION ET INSTALLATION

Condensing Gas Micro-boiler

»HydroShark199NG

»HydroShark199LP

Conforms to ANSI Z21.10.3/CSA 4.3

Conforme à la norme ANSI Z21.10.3/CSA 4.3

2| HYDROSHARK 199 WWW.HYDRO-SHARK.COM

HydroShark 199 Condensing Gas Micro Boiler

Installation Manual and Owner’s Guide

If the information in these instructions is

not followed exactly, a ﬁre or explosion

may result causing property damage,

personal injury or death.

-Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance

• Do not touch any electric switch, do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

-Installation and service must be performed by

a qualiﬁed installer, service agency or the gas

supplier.

Models:

HydroShark 199NG

HydroShark 199LP

Featuring

• Efﬁciency: 95 %

• Wall Hung

• Flow Activated: .5 GPM

• Copper Heat Exchanger

• Temperature Range: 80°-160° F*

• Freeze Protection

• Power Vent

• PVC Venting

*Up to 185 with optional control

The HydroShark 199 Condensing

Gas Micro Boiler is a compact and

powerful residential unit with a versatile

BTU modulating range.

Do not return. Damages or repairs call

HydroShark 800.805.5384

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CONTENTS

Installation Manual

SPECIFICATIONS..........................................................................................................4

INTRODUCTIONS..........................................................................................................5

SAFETY GUIDELINES...................................................................................................6

INSTALLATION...............................................................................................................7

General................................................................................................................7

Clearances...........................................................................................................9

Included accessories............................................................................................9

High-altitude installations....................................................................................10

Venting instructions.............................................................................................11

Gas supply and gas pipe sizing..........................................................................21

Water connections..............................................................................................23

Condensate drain...............................................................................................25

Electrical connections.........................................................................................26

APPLICATIONS..................................................................................................27

INITIAL OPERATION..........................................................................................29

OWNER’S GUIDE

OPERATING SAFETY...................................................................................................31

NORMAL OPERATION.................................................................................................33

Temperature controller and Remote controller...................................................33

General..............................................................................................................33

Temperature Settings.........................................................................................34

Temperate table of controller..............................................................................34

Additional features..............................................................................................35

Temperature setting on the PCB (without remote controller).............................36

Flow....................................................................................................................37

Freeze protection system...................................................................................37

Maintenance and service...................................................................................38

Unit draining and ﬁlter cleaning..........................................................................38

TROUBLESHOOTING..................................................................................................39

General...............................................................................................................39

Error codes.........................................................................................................41

COMPONENTS DIAGRAM...........................................................................................44

PARTS LIST...................................................................................................................48

OUTPUT TEMPERATURE CHART...............................................................................50

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Installation Manual

CONGRATULATIONS

Congratulations and thank you for choosing our condensing micro boiler.

Before use, we recommend that you read through this installation manual

carefully. Keep this manual for future reference.

If you need an additional manual, contact the manufacturer or your local

distributor. When you call, please tell us the product name and the serial

number of your unit written on the rating plate of the boiler.

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SPECIFICATIONS

*18-25 PSI is recommended for maximum ﬂow (Space Heating)

**The Manifold Pressure is the factory setting and generally should not need adjustment.

NOTE:

• Check the rating plate to ensure this product matches your speciﬁcations.

• The manufacture reserves the right to discontinue, or change at any time, speciﬁcations, or

designs without notice and without incurring obligation.

*When using boiler in-conjunction with HydroShark DHW Integrator Panel, system pressure may be much higher on your

domestic water side. Your space heating side should still reﬂect the recommended 18-25 PSI for system pressure.

HydroShark 199 Gas Condensing Micro-Boiler

BTU/h

Natural Gas Input

(Opera Range)

000,51 :.niM

Max.: 199,000

BTU/h

Propane Input

(Opera Range)

Gas

000,31 :.niM

Max.: 199,000

3/4" NPT

Water 3/4" NPT

psi

(MPa)

Water Pressure* 15 - 150 (0.1 - 1)

(kPa)

inch W.C.

Natural gas

Inlet Pressure

Min. 5.0 (1.24)

Max. 10.5 (2.61)

Propane

Inlet Pressure

inch W.C.

(kPa)

Manifold

Min. 8.0 (1.99)

Max. 14.0 (3.48)

Pressure**

Gas

Natural inch W.C. 2.95

(Pa) (734)

Propane 3.3

(Pa)

inch W.C.

(821)

Weight lbs. (kg) 59 (26.8)

Dimensions inch

Electric

Supply

H 22.4 x W 17.7 x D 10.7

H 570 x W 450 x D 272

VAC/Hz 120 / 60

Consump

Opera W / A 89.0 / 0.74

Standby W / A 4.2 / 0.04

Freeze-

Prot W / A 175 / 1.5

6| HYDROSHARK 199 WWW.HYDRO-SHARK.COM

INTRODUCTION

• This manual provides information necessary for the installation, operation, and maintenance of the

boiler.

• The model description is listed on the rating plate which is attached to the side panel of the boiler.

• Please read all instructions completely before installing this product.

• If you have any problems or questions regarding this equipment, consult the manufacturer or its

local representative.

• This equipment is a condensing micro boiler designed to efﬁciently supply endless hot water for

your needs. (Radiant Heating, or Domestic Water used in-conjunction with Radiant Heating) See

DHW Integrator Panel for more information on integrating domestic water with your radiant heat-

ing system.

• These high efﬁciency models have a built-in secondary heat exchanger that absorbs latent heat

from the exhaust gas.

• These boilers are only to be installed indoors.

• The principle behind condensing micro boilers is easy:

*This diagram illustrates condensing micro boiler design concepts only and does not accurately repre-

sent the boilers physical description.

1. Your thermostat indicates a need for heat and turns on the circulator pump(s).

2. Water ﬂows through the boiler.

3. The ﬂow sensor detects the water ﬂow.

4. The computer initiates the fan motor and sends a signal to the igniter to create an ignition spark.

5. The gas ignites and ﬂames appear within the burner chamber.

6. Water circulates through the heat exchanger and then gets hot.

7. Using thermistors to measure temperatures throughout the micro-boiler, the computer modulates

the gas and water valves to ensure proper output water temperature.

8. When your room reaches desired temperature the pumps turn off and the boiler shuts down.

Exhaust

Secondary

heat exchanger

Condensate

drain port

Gas

Cold water inlet

Hot water outlet

Fan motor

Gas valves

Computer board

Thermistor

Bypass valve

Primary

heat exchanger

Intake port

Exhaust thermistor

Thermistor

Water control valve

Flow sensor

Burners

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SAFETY GUIDELINES

SAFETY DEFINITION

GENERAL

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, could result in

death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, could result in

minor or moderate injury.

1. Follow all local codes , or in the absence of local codes, follow the current edition of the National

Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation

Code in Canada.

2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with

the National Electrical Codes: ANSI/NFPA 70 in the USA or CSA standard C22.1 Canadian Electri-

cal Code Part 1 in Canada.

3. Carefully plan where you intend to install the micro boiler. Please ensure:

•Your micro boiler will have enough combustible air and proper ventilation

•Locate your micro boiler where water leakage will not damage surrounding areas.

4. Check the rating plate for the correct Gas Type, Gas Pressure, Water Pressure and Electric

Rating.

5. *If this unit does not match your requirements, do not install and consult with the manufacture.

6. If any problem should occur, turn off the unit and unplug the zone controls for the space heating

and/or DHW Integrator Panel system zone controls and turn off the gas. Then call a trained techni-

cian or the Gas Company or the manufacture.

• Water temperature over 125°F (52°C) can cause severe burns instantly or

death from scalding. The water temperature is set at 120°F (50°C) from the

factory to minimize any scalding risk. If using micro boiler with HydroShark

DHW Integrator Panel, always check the water temperature. Always verify

emitter water delivery temperature requirements to avoid damage.

• Do not store or use gasoline or other ﬂammables, vapors, or liquids in the

vicinity of this appliance.

• Do not reverse the ﬂuid and/or gas connections as this will damage the gas

valves and can cause sever injury or death.

• Do not use this appliance if any part has been in contact with or been im-

mersed in water. Immediately call a licensed plumber, a licensed gas ﬁtter, or

a professional service technician to inspect and/or service the unit if neces-

sary.

• Do not disconnect the electrical supply if the ambient temperature will drop

below freezing. The freeze protection system only works if the unit has electri-

cal power. The warranty will not be covered if the heat exchanger is damaged

due to freezing.

DANGER

WARNING

CAUTION

WARNING

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INSTALLATION

GENERAL

1. Follow all local codes, or in the absence of local codes, follow the current edition of the National

Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation

Code in Canada.

2. All gas micro boilers require careful and correct installation to ensure safe and efﬁcient operation.

This manual must be followed exactly. Read the “Safety Guidelines” section.

3. The manifold gas pressure is preset at the factory. It is computer controlled and should not need

adjustment.

4. Maintain proper space for servicing. Install the unit so that it can be connected or removed easily.

Refer to the “Clearances” section for proper clearance.

5. The micro boiler must be installed in a location where the proper amount of combustible air will be

available to it at all times without obstructions.

6. The electrical connections requires a means of disconnections, to terminate power to the micro

boiler for servicing and safety purposes.

7. Do not install the unit where the exhaust vent is pointing into any opening in the building or where

the noise may disturb your neighbors. Make sure the vent termination meets the required distance

by local code from any doorway or opening to prevent exhaust from entering a building.

8. Particles from ﬂour, aerosols, and other contaminants may clog the air vent, build up and reduce

the functions of the rotating fan, cause improper burning of the gas, or cause damage to the micro

boiler. Regularly ensure that the area around the unit is dust or debris free. Regular maintenance

is recommended for these types of environment.

9. The HydroShark 199 condensing gas boiler is to be installed indoors only. This unit is equipped

with thermistors and a hi-limit switch for the exhaust gas, detecting excess temperatures within

the ﬂue and enabling the unit to safely stop operations. These components are always monitoring

exhaust gas conditions in order to prevent heat damage to ABS, PVC, CPVC, or polypropylene

(Plastic) venting if ABS, PVC, CPVC, or polypropylene is used. If the exhaust gas temperatures

exceeds 140° F, these components will enable the unit to safely stop operations.

• The micro-boiler requires 3” or 4” make-up intake air supply pipe. The intake pipe must be sealed

airtight.

• Air supply pipe can be made of ABS. PVC (solid core), CPVC (solid core), polypropylene, corru-

gated stainless steel, or Category III/IV stainless steel. Regarding exhaust pipe refer to the “Ex-

haust section” under venting instructions.

• Sidewall venting is recommend for this boiler. Vertical venting (roof termination) is acceptable.

• The manufacturer recommends running the exhaust vent and the intake pipe as parallel as possi-

ble.

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• Installation and service must be performed by a qualiﬁed installer (for

example, a licensed plumber or gas ﬁtter, otherwise the warranty will be

void.

• The installer (licensed professional) is responsible for the correct instal-

lation for the micro boiler and for compliance with all national, state /

provincial, and local codes.

• The manufacturer does not recommend installing the micro boiler in a

pit or location where gas and water can accumulate.

• Do not have the vent terminal pointing toward any operating window, door, or

opening into a building.

• Do not install next to any source of airborne debris, such as clothes dryer, that

can cause debris to be trapped inside the combustion chamber, unless the

system is direct vented.

• The manufacturer does not recommend installing the micro boiler in an

attic due to safety issues. If you install the micro boiler in an attic:

-Make sure the unit will have enough combustion air and proper ventilation.

-Keep the area around the micro boiler clean. When dust collects on the

ﬂame sensor, the micro boiler will shut down on an error code.

-Place the unit for easy access for service and maintenance.

-A drain pan, or other means of protection against water damage, is to be

installed under the micro boiler in case of leaks.

• The warranty will not cover damage cause by water quality.

-Only distilled water or distilled water/glycol mixtures can be used with this

micro boiler, unless when used in-conjunction with Stiebel Eltron DHW Integra-

tor Panel system. Do not introduce pool or spa water, or any chemically treated

water into the micro boiler.

-Water hardness levels must not exceed 7 grains per gallon (120 ppm) for

single family applications or more than 4 grains per gallon (70 ppm) for all other

types of applications/ Water hardness leads to scale formation and may affect

/ damage the micro boiler. Hard water scaling must be avoided or controlled by

proper water treatment.

-Water pH levels must be between 6.5 and 8.5.

-Well water must be treated.

• Do no install the micro boiler where water, debris, or ﬂammable vapors may

get into the ﬂue terminal.

• Although the micro boiler is designed to operate with minimal sound, the

manufacturer does not recommend installing the unit on a wall adjacent

to a bedroom, or a room that is intended for quiet study or meditation,

etc.

• Locate your boiler close to a drain where water leakage will not do damage to

surrounding areas. As with any water heating appliance, the potential for leak-

age at some time in the life of the product does exist. The manufacturer will

not be responsible for any water damage that may occur. If you install a drain

pan under the unit, ensure that it will not restrict the combustion air ﬂow.

WARNING

CAUTION

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CLEARANCES

INCLUDED ACCESSORIES

Check that these items below are included with the micro boiler.

Maintain all clearances around

the micro-boiler.

Model Top Bo om Front Back Sides

HydroShark 199NG

(Natural Gas)

12 in.

(914 mm)

12 in.

(305 mm)

24 in.

(610 mm)

0.5 in.

(13 mm)

2 in.

(51 mm)

*24 inches recommended for maintenance.

Back

Side

Front

Top

12 in.

HydroShark 199LP

(Liquid propane) (914 mm)

12 in.

(305 mm)

24 in.

(610 mm)

0.5 in.

(13 mm)

2 in.

(51 mm)

Installa manual and owner’s

guide

Bird screen

1:ytQ Qty: 2

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