STIEBEL ELTRON HydroShark 115NG Bedienungsanleitung

OPERATION AND INSTALLATION

UTILISATION ET INSTALLATION

Non-Condensing Gas Micro-boiler

»HydroShark115NG

»HydroShark115LP

Conforms to ANSI Z21.10.3/CSA 4.3

Conforme à la norme ANSI Z21.10.3/CSA 4.3

2| HYDROSHARK 115 WWW.HYDRO-SHARK.COM

HydroShark 115 Gas Micro Boiler

Installation Manual and Owner’s Guide

If the information in these instructions is

not followed exactly, a ﬁ re or explosion

may result causing property damage,

personal injury or death.

-Do not store or use gasoline or other ﬂ ammable

vapors and liquids in the vicinity of this or any

other appliance.

-WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance

• Do not touch any electric switch, do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁ re department.

-Installation and service must be performed by

a qualiﬁ ed installer, service agency or the gas

supplier.

Models:

HydroShark 115NG

HydroShark 115LP

Featuring

• Eﬃ ciency: 83 %

• Wall Hung

• Flow Activated: .75 GPM

• Copper Heat Exchanger

• Temperature Range: 99°-167° F*

• Freeze Protection

• Power Vent

• CAT III Stainless Steel Venting

*Max Water Temp of 167° F at 2.4 GPM

The HydroShark 115 Gas Micro Boiler

is a compact and powerful residential unit

with a versatile BTU modulating range.

Do not return. Damages or repairs call

800.805.5384

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CONTENTS

Installation Manual

SPECIFICATIONS..........................................................................................................4

INTRODUCTIONS..........................................................................................................5

SAFETY GUIDELINES...................................................................................................6

INSTALLATION...............................................................................................................7

General................................................................................................................7

Clearances...........................................................................................................9

Included accessories............................................................................................9

High-altitude installations....................................................................................10

Venting instructions.............................................................................................11

Gas supply and gas pipe sizing..........................................................................17

Water connections..............................................................................................19

Electrical connections.........................................................................................20

APPLICATIONS..................................................................................................22

INITIAL OPERATION..........................................................................................24

OWNER’S GUIDE

OPERATING SAFETY...................................................................................................26

NORMAL OPERATION.................................................................................................28

General..............................................................................................................28

Temperature Settings.........................................................................................29

Flow....................................................................................................................30

Freeze protection system...................................................................................30

Maintenance and service...................................................................................31

Unit draining and ﬁ lter cleaning..........................................................................31

TROUBLESHOOTING..................................................................................................32

General...............................................................................................................32

Error codes.........................................................................................................34

COMPONENTS DIAGRAM...........................................................................................37

PARTS LIST...................................................................................................................39

OUTPUT TEMPERATURE CHART...............................................................................41

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Installation Manual

CONGRATULATIONS

Congratulations and thank you for choosing our micro boiler. Before use, we

recommend that you read through this installation manual carefully. Keep

this manual for future reference.

If you need an additional manual, contact the manufacturer or your local

distributor. When you call, please tell us the product name and the serial

number of your unit written on the rating plate of the boiler.

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SPECIFICATIONS

*18-25 PSI is recommended for maximum ﬂ ow (Space Heating)

**The Manifold Pressure is the factory setting and generally should not need adjustment.

NOTE:

• Check the rating plate to ensure this product matches your speciﬁ cations.

• The manufacture reserves the right to discontinue, or change at any time, speciﬁ cations, or

designs without notice and without incurring obligation.

*When using boiler in-conjunction with HydroShark DHW Integrator Panel, system pressure may be much higher on your

domestic water side. Your space heating side should still reﬂect the recommended 18-25 PSI for system pressure.

Model HydroShark 115

Natural Gas Input

(OperaƟng Range)

Min: 19,500 Btu/h

Max: 140,000 Btu/h

Propane Input

(OperaƟng Range)

Gas ConnecƟon ¾” NPT

Min: 19,500 Btu/h

Max: 140,000 Btu/h

Water ConnecƟŽŶƐ ¾” NPT

Water Pressure 15 - 150 psi*

Natural Gas

Inlet Pressure

Propane

Min. 5.0” WC

Max. 10.5” WC

Inlet Pressure

Manifold

Pressure**

Min. 8.0” WC

Max. 14.0” WC

Natural 2.0” WC

Propane 2.5” WC

Weight 33 lbs.

Dimensions H20.5” x W13.8” x D6.7”

IgniƟon Electric IgniƟon

Supply

Electric

120 VAC / 60 Hz

ConsumpƟon

OperaƟon 73.1 W / 0.61 A

Standby 6.2 W / 0.05 A

Freeze-

ProtecƟon 111 W / 0.93 A

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INTRODUCTION

• This manual provides information necessary for the installation, operation, and maintenance of the

boiler.

• The model description is listed on the rating plate which is attached to the side panel of the boiler.

• Please read all instructions completely before installing this product.

• If you have any problems or questions regarding this equipment, consult the manufacturer or its

local representative.

• This equipment is a micro boiler designed to eﬃ ciently supply endless hot water for your needs.

(Radiant Heating, or Domestic Water used in-conjunction with Radiant Heating) See DHW Integra-

tor Panel for more information on integrating domestic water with your radiant heating system.

• These boilers are only to be installed indoors.

• The principle behind micro boilers is easy:

*This diagram illustrates micro boiler design concepts only and does not accurately represent the

boilers physical description.

1. Your thermostat indicates a need for heat and turns on the circulator pump(s).

2. Water ﬂ ows through the boiler.

3. The ﬂ ow sensor detects the water ﬂ ow.

4. The computer initiates the fan motor and sends a signal to the igniter to create an ignition spark.

5. The gas ignites and ﬂ ames appear within the burner chamber.

6. Water circulates through the heat exchanger and then gets hot.

7. Using thermistors to measure temperatures throughout the micro-boiler, the computer modulates

the gas and water valves to ensure proper output water temperature.

8. When your room reaches desired temperature the pumps turn oﬀ and the boiler shuts down.

HeaƟng panel “Integrator” Strainer

Gas valve

Thermistor

Burner

GAS

HydroShark 115

Air vent

Expansion tank

Flow sensor

Water control valve

Pump controller

Primary pump

Secondary pump

Radiant heĂƟng

Water supply

Check valve

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SAFETY GUIDELINES

SAFETY DEFINITION

GENERAL

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, could result in

death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, could result in

minor or moderate injury.

1. Follow all local codes , or in the absence of local codes, follow the current edition of the National

Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation

Code in Canada.

2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with

the National Electrical Codes: ANSI/NFPA 70 in the USA or CSA standard C22.1 Canadian Electri-

cal Code Part 1 in Canada.

3. Carefully plan where you intend to install the micro boiler. Please ensure:

•Your micro boiler will have enough combustible air and proper ventilation

•Locate your micro boiler where water leakage will not damage surrounding areas.

4. Check the rating plate for the correct Gas Type, Gas Pressure, Water Pressure and Electric

Rating.

5. *If this unit does not match your requirements, do not install and consult with the manufacture.

6. If any problem should occur, turn oﬀ the unit and unplug the zone controls for the space heating

and/or DHW Integrator Panel system zone controls and turn oﬀ the gas. Then call a trained techni-

cian or the Gas Company or the manufacture.

• Water temperature over 125°F (52°C) can cause severe burns instantly or

death from scalding. The water temperature is set at 120°F (50°C) from the

factory to minimize any scalding risk. If using micro boiler with HydroShark

DHW Integrator Panel, always check the water temperature. Always verify

emitter water delivery temperature requirements to avoid damage.

• Do not store or use gasoline or other ﬂ ammables, vapors, or liquids in the

vicinity of this appliance.

• Do not reverse the ﬂ uid and/or gas connections as this will damage the gas

valves and can cause sever injury or death.

• Do not use this appliance if any part has been in contact with or been im-

mersed in water. Immediately call a licensed plumber, a licensed gas ﬁ tter, or

a professional service technician to inspect and/or service the unit if neces-

sary.

• Do not disconnect the electrical supply if the ambient temperature will drop

below freezing. The freeze protection system only works if the unit has electri-

cal power. The warranty will not be covered if the heat exchanger is damaged

due to freezing.

DANGER

WARNING

CAUTION

WARNING

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INSTALLATION

GENERAL

1. Follow all local codes, or in the absence of local codes, follow the current edition of the National

Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation

Code in Canada.

2. All gas micro boilers require careful and correct installation to ensure safe and eﬃ cient operation.

This manual must be followed exactly. Read the “Safety Guidelines” section.

3. The manifold gas pressure is preset at the factory. It is computer controlled and should not need

adjustment.

4. Maintain proper space for servicing. Install the unit so that it can be connected or removed easily.

Refer to the “Clearances” section for proper clearance.

5. The micro boiler must be installed in a location where the proper amount of combustible air will be

available to it at all times without obstructions.

6. The electrical connections requires a means of disconnections, to terminate power to the micro

boiler for servicing and safety purposes.

7. Do not install the unit where the exhaust vent is pointing into any opening in the building or where

the noise may disturb your neighbors. Make sure the vent termination meets the required distance

by local code from any doorway or opening to prevent exhaust from entering a building.

8. Particles from ﬂ our, aerosols, and other contaminants may clog the air vent, build up and reduce

the functions of the rotating fan, cause improper burning of the gas, or cause damage to the micro

boiler. Regularly ensure that the area around the unit is dust or debris free. Regular maintenance

is recommended for these types of environment.

9. If you will be installing the micro boiler in a contaminated area with a high level of dust, sand ,

ﬂ our, aerosols or other contaminates/chemicals, they can become airborne and enter and build up

within the fan and burner causing damage to the micro boiler.

10. For the HydroShark 115:

• This unit may be converted to a direct-vent appliance by installing a direct-vent conversion kit.

(TK-TV10) which will bring in all required combustible air from outside the building. When installing

the direct-vent conversion kit, please follow all instructions included with the kit.

• If the boiler is used as a direct vent appliance, the unit requires 3” combustible air supply pipe. The

intake pipe must be sealed airtight. Air supply pope can be made of ABS, PVC, galvanized steel,

corrugated aluminum , corrugated stainless steel or Category III stainless steel.

• Terminating the venting through a sidewall is recommended for the direct-vent system.

• Running the exhaust vent and the intake pipe parallel is recommended.

• Terminate the exhaust and intake on the same wall / surface is recommended. Terminating the

same pressure zone allows for pressure balancing, which prevents nuisance shutdowns.

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• Installation and service must be performed by a qualiﬁ ed installer (for

example, a licensed plumber or gas ﬁ tter, otherwise the warranty will be

void.

• The installer (licensed professional) is responsible for the correct instal-

lation for the micro boiler and for compliance with all national, state /

provincial, and local codes.

• The manufacturer does not recommend installing the micro boiler in a

pit or location where gas and water can accumulate.

• Do not have the vent terminal pointing toward any operating window, door, or

opening into a building.

• Do not install next to any source of airborne debris, such as clothes dryer, that

can cause debris to be trapped inside the combustion chamber, unless the

system is direct vented.

• The manufacturer does not recommend installing the micro boiler in an

attic due to safety issues. If you install the micro boiler in an attic:

-Make sure the unit will have enough combustion air and proper ventilation.

-Keep the area around the micro boiler clean. When dust collects on the

ﬂ ame sensor, the micro boiler will shut down on an error code.

-Place the unit for easy access for service and maintenance.

-A drain pan, or other means of protection against water damage, is to be

installed under the micro boiler in case of leaks.

• The warranty will not cover damage cause by water quality.

-Only distilled water or distilled water/glycol mixtures can be used with this

micro boiler, unless when used in-conjunction with Stiebel Eltron DHW Integra-

tor Panel system. Do not introduce pool or spa water, or any chemically treated

water into the micro boiler.

-Water hardness levels must not exceed 7 grains per gallon (120 ppm) for

single family applications or more than 4 grains per gallon (70 ppm) for all other

types of applications/ Water hardness leads to scale formation and may aﬀ ect

/ damage the micro boiler. Hard water scaling must be avoided or controlled by

proper water treatment.

-Water pH levels must be between 6.5 and 8.5.

-Well water must be treated.

• Do no install the micro boiler where water, debris, or ﬂ ammable vapors may

get into the ﬂ ue terminal.

• Although the micro boiler is designed to operate with minimal sound, the

manufacturer does not recommend installing the unit on a wall adjacent

to a bedroom, or a room that is intended for quiet study or meditation,

etc.

• Locate your boiler close to a drain where water leakage will not do damage to

surrounding areas. As with any water heating appliance, the potential for leak-

age at some time in the life of the product does exist. The manufacturer will

not be responsible for any water damage that may occur. If you install a drain

pan under the unit, ensure that it will not restrict the combustion air ﬂ ow.

WARNING

NOTICE

10 | HYDROSHARK 115 WWW.HYDRO-SHARK.COM

Model Top BoƩom Front Back Sides

12” HydroShark 115* 12” 24” 1” 2 “

*Standard indoor installĂƟŽns and direct-vent indoor instalůĂƟŽns have the same clearances.

BoƩom

Side

Top

Side

Front

Back

CLEARANCES

INCLUDEDACCESSORIES

Check that these items below are included with the micro boiler.

Maintain all clearances

around the micro boiler.

Failure to do so could cre-

ate a ﬁ re hazard, potentially

leading to death, serious

injury, and/or property dam-

age.

WARNING

1. InstallaƟon Manual and

Owner’s Guide

Remote controller

900766605 (TK-RE02)

Qty: 1 Qty: 1

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