Structural Concepts ENCORE Series Bedienungsanleitung

PN 99739

SERVICE GELATO DISPLAY CASE - LOW TEMPERATURE UNITS

> NOTE: DIPWELL COMPONENTS VARY DEPENDING UPON MODELS AND OPTIONS CHOSEN.

READ AND SAVE THESE INSTRUCTIONS

Rev R Date: 7.27.2016

Model G12F / G12F.4759 / G12F.5150…47 1/2”L* x 43 3/8”D x 53 3/4”H**

Model G18F / G18F.4888A………………67 1/2”L* x 43 3/8”D x 53 3/4”H**

Model G24F…………………………….….84 1/2”L* x 43 3/8”D x 53 3/4”H**

*Includes 2” End Panels

**Includes Levelers at 1 1/4” Below Base Frame

I:\Oper Manual\Encore\G12F_G12F-4759_G18F_G24F_99739.pub

INSTALLATION AND

OPERATING MANUAL

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

Model G24F

Is Shown At Left.

Your Model May Differ.

Model G12F.5150F

Is Shown At Right.

Your Model May Differ.

TABLE OF CONTENTS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS …………...

INSTALLATION …………………………………………………………………………………….……..…….

START-UP / OPERATING / MAINTENANCE / DRAIN SYSTEMS SECTION …………………………..

START-UP AND OPERATION .…………...…...…..……………………………………..……….……..……

MAINTENANCE FUNDAMENTALS ……………………………...………………………….…………..……

MODEL G12F DRAIN SYSTEM (Self-Contained Units With Optional Evaporator Pan Only) ……….....

MODEL G12F.5150 DIPWELL™DRAIN SYSTEM (Note: Dipwell™Configuration May Not Be

Applicable To Your Case) ……………………………………………………………………………...

MODEL G18F DRAIN SYSTEM (Self-Contained Units With Optional Evaporator Pan Only) ………….

MODEL G24F DRAIN SYSTEM (Self-Contained Units With Optional Evaporator Pan Only) ………….

STORE EMPLOYEES’ SECTION ONLY …………………………………………………..….…..………...

CLEANING SCHEDULE (TO BE PERFORMED BY STORE PERSONNEL) …………………………….

WEEKLY CLEANING (TO BE PERFORMED BY STORE PERSONNEL) ………………………………..

TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL) ..………………………….....

TRAINED SERVICE PROVIDERS’ SECTION ONLY ………………………………………...…………….

PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY)

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ….….....

GENERAL TECHNICAL INFORMATION (SERIAL LABEL INFO / TEMPERATURE CONTROLLER

INFORMATION / TECHNICAL SERVICE INFORMATION, ETC.) ….…………………………...

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE …………………....

CAREL® TEMPERATURE CONTROLLER ………………………………………………….………………

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION .….………….......

3-4

15-18

21-24

28-30

OVERVIEW

 The Structural Concepts® Glass Front, Freezer

Service Gelato Display Case is designed to

merchandise gelato and/or soft ice cream into cones,

containers or dishes.

 This case is designed to maintain product at

temperatures of -2° F (–19 °C).

 Product must be pre-chilled to -2 °F (–19 °C) before

placing in merchandiser.

 Cases should be installed and operated according to

this operating manual’s instructions to insure proper

performance.

 Improper use will void warranty.

CASE TYPE

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

 For Type 1 Conditions (most cases): ambient

conditions are to be at 55% maximum humidity and

maximum temperatures of 75 °F [24 °C].

 For Type 2 Conditions: ambient conditions are to be at

60% maximum humidity and maximum temperatures

of 80 °F [27 °C].

 If unsure if unit is designed for Type 1 or 2, see tag

next to serial label. See SERIAL LABEL LOCATION

& INFORMATION LISTED / TECH INFO & SERVICE

section in this manual for sample serial labels.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This sheet contains important warnings to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, CORD/PLUG MAINTENANCE &

WIRING DIAGRAM INFORMATION

 See next page for PRECAUTIONS, CORD/PLUG

MAINTENANCE and WIRING DIAGRAM information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Condenser Pan is Hot!

Disconnect and allow to cool

before cleaning or removing from case.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

WARNING

HOT

SURFACE

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT warranted.

 End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

 Tile floors, low ceilings or small rooms increase noise level. Whisper

Cool compressor blankets or remote units resolve noise level issues.

 Keep at least 8-inch clearance above unit for air discharge

(self-contained units only).

CAUTION

CAUTION! LAMP REPLACEMENT GUIDELINES

Fluorescent lamps have been treated to resist breakage and

must be replaced with similarly treated lamps.

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

CAUTION

PRECAUTIONS

 This sheet contains important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW,

TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in

its own packet.

 Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway

cover, or other related location.

CAUTION! CHECK EVAPORATOR PAN POSITION AND PLUG

Water on flooring can cause extensive damage!

Before powering up unit, check the following:

 Evaporator pan MUST BE positioned directly under condensate drain.

 Evaporator pan plug MUST BE securely plugged into receptacle.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

INSTALLATION

1. Remove Unit From Skid

Caution: case must always remain supported or

center of gravity will allow case to fall. Slide unit

to rear of skid and tip backward off skid.

3. Remote Electrical Connections:

Model G24F: Field wiring hook-up / electrical access locations are shown in

the illustration below.

 220V Single Phase Leads or Cord with Nema Plugs provided.

 See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH

INFO & SERVICE for more detailed information.

 Model G12F: Field wiring hook-up / electrical access locations are at

opposite end than that shown below.

Installation: Units shown may not depict an exact representation of your particular unit being installed.

Slide

Skid

Out Support

required

to prevent

tipping.

2. Case Aligning, Adjusting and Sealing

 For Service Glass to align properly, case must be

level and plumb. Adjust feet accordingly (see

illustration above).

 Caution! These units MUST BE sealed to the

floor to maintain conformance to NSF®

equipment mounting standards.

 Align multiple units (as shown above with balloons

A and B).

Pry

Bar Block

Wireway through Rear Grille

Model G24F: Field Wiring Hookup into

Electrical Box Model G12F: Field Wiring

Hookup is at opposite end.

Case

Front

START-UP / OPERATING / MAINTENANCE / DRAIN SYSTEMS SECTION

START-UP /

OPERATING /

MAINTENANCE /

DRAIN SYSTEMS

Merchandiser Start-Up

 Self-Contained: Main Power switch is located at

case rear, lower left. See illustration at lower

right and lower left.

 Remote Units: Case is hard-wired. When power

is supplied, case will power-up.

 Lights: Turn on the lights. Whether Remote or

Self-Contained, light switch is located on inside of

case at top left, from case rear. See illustration

at top right.

 Light Warm-up: All lights should come on at the

same time. First time lighting may require a short

warm up period for the bulbs. Slightly dim or a

flickering of new bulbs is normal.

 Merchandising: Please allow unit to run empty

for at least 1 1/2 hrs (90 minutes) before

merchandising.

Raise the Curved Glass

 To raise the curved glass, grasp the lift handle

extrusion on the bottom edge of the door and lift

up. See illustration below-right.

 Caution: Carefully return curved glass to original

position.

Removing (Optional) Rear Glass Doors

 Move rear doors toward the case center.

 Individually lift each door up toward top of case

and pivot bottom of the door out.

 Caution: Gently set doors down to avoid marring,

scratching or breakage.

START-UP AND OPERATION

Main

Power

Switch

View of Curved

Glass being

raised

Main Power

Switch

Temperature Controller Location:

G24F: At Left Side of Case Rear

(as shown above)

G12F: At Right Side of Case Rear

View of

Rear Door

being lifted

up,

pivoted out

and away

from

case

Curved Glass

Lift Handle

Temp.

Controller

(see Temp.

Controller

Section)

MAINTENANCE FUNDAMENTALS

Light Fixtures

Warning! Disconnect power before providing maintenance and

service to unit.

Caution: Lamps have been treated to resist breakage and must be

replaced with similarly treated lamps.

Light fixtures are to be located on underside of shelf assembly, at the top

inside of case, and lower front nose of case. See next page for light

fixture locations.

Removal of lamp:

 Rotate lamp (1/4-turn) either direction to disengage (upper or lower)

pins/contacts from lamp-mounting sockets.

 Remove bulb by applying even pressure from back side at the bulb

ends and pulling the remaining contact from sockets.

Installation of lamp:

 Align pins with slot.

 Insert pins into socket by rotating the bulb 1/4-turn to secure either

the (upper or lower) pin contacts into the sockets.

 Rotate remaining bulb contacts (1/4-turn) into remaining lamp

mounting socket contacts.

Optional Clean Sweep Condensing Coil

 Clean sweep Condensing Coil (photo below) is accessible by removing rear grille.

 See Preventive Maintenance (To Be Performed By Trained Service Provider) for cleaning

instructions.

 Photo below is after rear grille has been removed case

Self-Contained Units have Drain Systems that allow thorough defrost and interior cleaning.

 Default Drain Valve setup (from manufacturer) is with Internal Evaporator Pan being utilized.

MODEL G12F DRAIN SYSTEM (Standard Self-Contained Units With Optional Evaporator Pan Only)

Model G12F View of Case

Rear (Your Model May Vary)

ModelG24F

PartiallyDisassembled Case

(forillustrativepurposes only)

Drain

Trough

Decking

Pans (at

caserear)

Tub

Pans (at

casefront)

Support

Rails

Fan

&Fan

Shroud

External

Drain

Spout

Internal

Evaporator Pan

Drain

Valve

Evaporator

Drain Hose

Note : Model and options

chosen may affect location of

valves, drains, controller,

electrical box location, or

number of pans shown in

these illustrations.

This unit is self-contained and is designed to allow thorough defrost and interior cleaning.

 Default system of this unit (from manufacturer) is WITHOUT internal evaporator pan.

 Note: Fully assembled Dipwell™ unit MAY NOT reflect your setup at shipment. See illustration below

for specifics on components that may need to attached at installation.

 See CLEANING SCHEDULE (TO BE PERFORMED BY STORE PERSONNEL) section in this

operating manual for Dipwell™ cleaning instructions.

MODEL G12F.5150 DRAIN SYSTEM (Dipwell™ Configuration May Not Be Applicable To Your Case)

Note: Model G12F.5150 Dipwell™ Drain System Shown Above.

Fully Assembled Dipwell™ Drain System May Not Be Applicable To Your Case.

Floor Drain

Front

P-Trap

Front

Drain

Rear DrainRear P-Trap

*Drain

Funnel

Stainless Steel

Dipwell™ Cistern

*Water

Supply

Piping

*Water

Spout

*Dipwell™

Drain

Piping

*Note: Most Cases Are Shipped With

Dipwell™ Cistern ONLY where

Customers Must Supply Their Own

Drain and Water Connection

Components (Water Spout, Drain

Funnel, Spigot, Water Supply

Piping, Dipwell™ Drain Piping, Etc.)

*Spigot

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