Struers LaboUI Bedienungsanleitung
LaboUI
Instruction Manual
Original Instructions
Doc. no.: 16207025-01_C_en-us
Date of release: 2023.03.13
Copyright
The contents of this manual are the property of Struers ApS. Reproduction of
any part of this manual without the written permission of Struers ApS is not
allowed.
All rights reserved. © Struers ApS 2023.04.04.
2 LaboUI
Table of Contents
1 About this manual 5
2 Safety 5
2.1 Intended use 5
2.2 LaboUIsafety precautions 5
2.2.1 Read carefully before use 5
2.3 Safety messages 6
2.4 Safety messages in this manual 7
3 Getting started 8
3.1 Device description 8
3.2 LaboUI 8
4 Transport and storage 9
4.1 Long-term storage or shipping 9
5 Installation 9
5.1 Unpack the machine 9
5.2 Check the packing list 9
5.3 Installation - LaboUI 10
5.4 Noise and vibration levels 10
6 Operate the device 11
6.1 Control panel functions 11
7 Maintenance and service 12
7.1 General cleaning 12
7.2 Daily 12
7.3 Weekly 13
7.4 Spare parts 13
7.5 Service and repair 13
7.6 Disposal 13
LaboUI 3
1 About this manual
CAUTION
Struers equipment must only be used in connection with and as
described in the Instruction Manual supplied with the equipment.
Note
Read the Instruction Manual carefully before use.
Note
If you wish to view specific information in detail, see the online
version of this manual.
2 Safety
2.1 Intended use
The device is for professional manual materialographic preparation (grinding
or polishing) of materials for further materialographic inspection.
LaboUI is intended to be used in combination with:
• LaboPol-20
• LaboPol-30
• LaboPol-60
Do not use the machine for the
following
Other equipment than stated in the
section "Intended use".
Model LaboUI
2.2 LaboUIsafety precautions
2.2.1 Read carefully before use
Ignoring this information and mishandling of the equipment can lead to severe
bodily injuries and material damage.
1 About this manual
LaboUI 5
General safety precautions
1. The machine must be installed in compliance with local safety regulations. All
functions on the machine and any connected equipment must be in working
order.
2. This device must be mounted securely on the machine.
3. The operator must read the safety precautions and Instruction Manual, as
well as relevant sections of the manuals for any connected equipment and
accessories.
4. If you observe malfunctions or hear unusual noises, switch off the machine
and call technical service.
5. In case of fire, alert bystanders and the fire brigade. Disconnect the electrical
power supply. Use a powder fire extinguisher. Do not use water.
6. This machine must be operated and maintained only by skilled/trained
personnel.
7. Always switch off the electrical power supply and remove the plug or power
cable before dismantling the machine or installing additional components.
8. The machine must be disconnected from the electrical power supply before
any service. Wait 5 minutes until residual potential on the capacitors is
discharged.
9. Struers equipment must only be used in connection with and as described in
the Instruction Manual supplied with the equipment.
10. If the equipment is subjected to misuse, incorrect installation, alteration,
neglect, accident or incorrect repair, Struers will accept no responsibility for
damage to the user or the equipment.
11. Dismantling of any part of the equipment, during service or repair, should
always be performed by a qualified technician (electromechanical, electronic,
mechanical, pneumatic, etc.).
2.3 Safety messages
Struers uses the following signs to indicate potential hazards.
ELECTRICAL HAZARD
This sign indicates an electrical hazard which, if not avoided, will
result in death or serious injury.
DANGER
This sign indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
6 LaboUI
2 Safety
WARNING
This sign indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.
CAUTION
This sign indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
CRUSHING HAZARD
This sign indicates a crushing hazard which, if not avoided, could
result in minor, moderate or serious injury.
HEAT HAZARD
This sign indicates a heat hazard which, if not avoided,
can result in minor, moderate or serious injury.
General messages
Note
This sign indicates that there is a risk of damage to property, or a
need to proceed with special care.
Hint
This sign indicates that additional information and hints are
available.
2.4 Safety messages in this manual
WARNING
Struers equipment must only be used in connection with and as
described in the Instruction Manual supplied with the equipment.
CAUTION
Keep clear of rotating parts during operation.
CAUTION
When working at machines with rotating parts, take care to
prevent clothes and/or hair from being caught by the rotating
parts.
2 Safety
LaboUI 7
3 Getting started
3.1 Device description
LaboUI is a control panel (grinding/polishing) which can be mounted on the
following machines for manual materialographic preparation: LaboPol-20,
LaboPol-30 and LaboPol-60.
On the control panel the operator can set the rotation speed of the preparation
disc, start and stop the machine, control water application and the disc spin
function.
The operator selects the grinding/polishing surface and the cooling fluid/abrasive
suspension to be applied. The operator holds the specimen during the
preparation.
The operator sets the rotation speed of the preparation disc before starting the
process.
The operator starts the machine by pressing the Start button on the control panel.
Cooling water is applied automatically when the operator opens the water tap.
The operator applies other fluids manually or by using a separate dosing unit.
The operator stops the machine by pressing the Stop button on the control panel.
The operator cleans the specimens before the next preparation step or
inspection.
The machine must always be used with the splash guard in place.
If the emergency stop is activated, the power to all moving parts is cut.
3.2 LaboUI
Front view
AControl panel
BDisc speed control
CControl panel column
8 LaboUI
3 Getting started
4 Transport and storage
If, at any time after the installation, you have to move the unit or place it in
storage, there is a number of guidelines we recommend that you follow.
• Package the unit securely before transportation. Insufficient packaging
could cause damage to the unit and will void the warranty. Contact
Struers Service.
• We recommend that you use the original packaging and fittings.
4.1 Long-term storage or shipping
For instructions on how to prepare the unit for long-term storage or shipping,
see the specific machine manual.
Pay specific attention to the following:
• Disconnect the unit from the electrical power supply.
• Remove the control panel or specimen mover.
• Place the machine and accessories in their original packaging.
5 Installation
5.1 Unpack the machine
Note
We recommend that you keep all original packaging and fittings
for future use.
1. Cut the packing tape on the top of the box.
2. Remove the loose parts.
3. Remove the unit from the box.
5.2 Check the packing list
Optional accessories may be included in the packing box.
The packing box contains the following items:
Pcs. Description
1 LaboUI
1 Instruction Manual set
4 Transport and storage
LaboUI 9
5.3 Installation - LaboUI
Note
This device must be mounted securely on the machine.
Procedure
Install the control panel in the connection hole of the machine.
1. Remove the plastic disc
protecting the communication
cable.
2. Connect the communication
cable on the column to the
connection port on the
machine.
3. Guide the column down into
the connection hole.
4. Slide the black V-ring down
the column until it covers the
connection hole.
5. Use the Allen key to tighten
the two fastening screws. Do
not tighten the screws
completely.
6. Cover the holes with the two
cover caps.
Allen key and cover caps are
supplied with LaboPol. AV-ring
BFastening screws
5.4 Noise and vibration levels
For information about noise and vibration levels, see the specific machine
manual.
10 LaboUI
5 Installation
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