Struers Discotom-6 Bedienungsanleitung

Discotom-6

Instruction Manual

Manual No.: 15677001

Date of Release 09.09.2013

Discotom-6

Instruction Manual

Table of Contents Page

User’s Guide...............................................................1

Reference Guide.......................................................18

Quick Reference.......................................................31

Always state

Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Ser

ial No. and Voltage on the type plate of the machine itself. We may also need the Date

and

Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause ca

ncellation of

Struers legal obligations:

Instruction Manuals:

Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals:

Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to

change without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

Original Instructions.

The contents of this manual are the property of Struers. Reproduction of any part of

this manual without the w

ritten permission of Struers is not allowed.

2013.

Struers A/S

Pederstrupvej 84

-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

Discotom-6

Instruction Manual

Discotom-6

Safety Precaution Sheet

To be read carefully

before use

1. The operator(s) should be fully instructed in the use of the machine and

its cut-off wheels according to the Instruction Manual and the

instructions for the cut-off wheels.

2. The machine must be placed on a safe and stable support table. All

safety functions and guards of the machine must be in working order.

3. Use only intact cut-off wheels. The cut-off wheels must be approved for

min. 50 m/s.

4. Observe the current safety regulations for handling, mixing, filling,

emptying and disposal of the additive for cooling fluid.

5. The workpiece must be securely fixed in the quick-clamping device or

similar. Large or sharp workpieces must be handled in a safe way.

6. The cutting handle should be lowered slowly and carefully, in order to

avoid breaking the cut-off wheel.

7. Struers recommends the use of an exhaust system as the materials

being cut may emit harmful gasses or dust.

8. The rubber curtains on the left hand side make it possible to cut long

workpieces with a height of up to 80mm.

9. Do not put your hand through the rubber curtain during operation of the

machine.

10. Use of safety goggles is recommended when using the flushing gun.

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.)

Discotom-6

Instruction Manual

User’s Guide

Table of Contents Page

1.Getting Started

Checking the Contents.......................................................................2

Getting Acquainted with Discotom-6..................................................3

Discotom-6 Rear View..............................................................4

Noise Level ........................................................................................4

Power Supply.....................................................................................4

Direction of the Cut-off Wheel...................................................4

Connecting a Recirculation Cooling Unit............................................5

Connection to an External Exhaust System.......................................6

2.Basic Operations

Using the Controls..............................................................................7

Front Panel Controls of Discotom-6..........................................7

Front Panel Controls..........................................................................8

Cooling Valve Positions .....................................................................9

Cutting Position.........................................................................9

Cleaning Position......................................................................9

Light Diode and Beep Signals..........................................................10

Fitting or Changing the Cut-off Wheel..............................................11

Clamping the Workpiece..................................................................11

Starting/Stopping the Cutting Process.............................................12

Automatic Cutting (AUTO mode)............................................12

Manual Cutting........................................................................14

Combining Manual and Auto Operation...........................................15

Cleaning...........................................................................................15

Flushing the Cutting Chamber................................................15

3.Routine Maintenance

Daily Service ....................................................................................16

Weekly Service ................................................................................16

Monthly service ................................................................................16

Cleaning the Flushing Gun .....................................................16

Replacing the Cooling Water..................................................16

Yearly Service..................................................................................17

Inspection of Guard.................................................................17

Discotom-6

Instruction Manual

1. Getting Started

In the packing box you should find the following parts:

1 Fork spanner (24mm), for changing the cut-off wheel

1 Connector pipe for water outlet

3 Elbow pipes for water outlet

1 Outlet hose, 2 m

3 Hose clamps

1 Grease for Y-table spindle

1 Oil for maintenance of cutting table

1 Set of Instruction Manuals

Remove the screws underneath the pallet to free the Discotom-6.

Discotom-6 should be placed on a table that is able to carry a weight

of min. 140 kg.

Checking the Contents

Unpacking Discotom-6

Placing Discotom-6

Discotom-6

Instruction Manual







Take a moment to familiarise yourself with the location and names of

the Discotom-6 components.

Cutting handle

Protection guard, with window

Instrument panel

Emergency Stop

Flushing Gun

Cooling valve

Cutting table

Main power switch

Hours counter

Cut-off wheel locking handle

Getting Acquainted

with Discotom-6

(Right side view)















Discotom-6

Instruction Manual

Upper back plate

Cooli Unit connection

Electrical cable for power supply

Cut-off wheel locking handle

Exhaust hose

Water outlet to Flushing Gun

Flushing Gun

Drainage hose

Water outlet

Water inlet

Approx. 67 dB (A) measured at idle running, at a distance of

1.0 m/39.4” from the machine.

First check that the mains voltage corresponds to the voltage

stated on the type plate on the side of the machine.

Discotom-6 is factory mounted with an electric cable. Mount a

plug on the cable:

Black and brown = phase

Yellow/green = earth

Check that when the power is turned on, the cut-off wheel rotates in

the direction indicated by the moulded arrow in the guard of

Discotom-6. If the direction of rotation is incorrect, switch the two

phases.

Discotom-6 Rear View

Noise Level

Power Supply

Direction of the Cut-off Wheel





















Discotom-6

Instruction Manual

To ensure optimal cooling, Discotom-6 can be fitted with a Cooli unit.

Cooling System 5 is a Cooli configuration designed for use with

Discotom.

To connect the Discotom-6 to a Recirculation Cooling Unit:

Plug the Cooli control unit’s communication cable into the

Discotom’s control socket.

Connect the water inlet hose to the Cooli pump using the quick

coupling (A).

Connect the other end of the hose to the quick coupling of the

Discotom water inlet.

Insert the drain pipe in the water outlet on the back of

Discotom and mount the 90° elbow pipe . Lubricate the sealing

ring with grease or soap to facilitate insertion. (Use the other

elbow pipe if more suitable).

Strip the steel spring from approx. 3 cm of the outlet hose and

cut. Bend the cut end towards the centre of the hose. Mount the

outlet hose onto the elbow pipe and clamp the stripped

section using a hose clamp.

Check that the outlet hose slopes downwards when connected. If

necessary adjust the length of the hose.

Insert the open end of the hose into mounting hole in the bracket

on top of the Cooli filter unit (B).

Connect the cooling unit to the mains power supply.

Place the drainage hose in the tank of the Cooling Unit or lead to

drain.

Connecting a Recirculation

Cooling Unit

Note:

Cooling System 5 includes a static filter.

For intensive use, and for materials generating a lot of swarf, a bandfilter

such as Coolimat-200 is recommended.

Note

Before connecting the cooling unit to the Discotom, follow the instructions in

the Cooling Units Instruction Manual to prepare it for use.

IMPORTANT

Before connecting, check that the mains voltage corresponds to the voltage

stated on the type plate on the side of the machine.

Drainage Hose

Discotom-6

Instruction Manual

Struers recommends the use of an exhaust as workpieces may emit

harmful gasses or dust when cut. The exhaust system will also

reduce the level of water condensation on the sides of the protection

guard.

On the back of Discotom-6 you will find a joint for a 50 mm

(approx. 2") dia. exhaust hose.

Mount an exhaust hose from your local exhaust system onto the

joint.

Connection to an External

Exhaust System

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