Sub-Zero 700 Series Bedienungsanleitung

Component Access & Removal 51

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700

Service Manual

Page 2

Component Removal

7-2

#7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

COMPONENT REMOVAL

This section explains how to remove components from 736 Series Units starting with serial # 2970000.

If different models have similar adjusting, accessing and/or removal procedures, they are grouped together under

the appropriate heading. The units covered in the procedures are listed between brackets after the heading. This

section is arranged as follows: Exterior cosmetic and mechanical components, followed by the internal cosmetic

and mechanical components, unit tray mechanical components, with the sealed system components at the end. An

attempt has been made to arrange these procedures in such a way as to simulate which components would need to

be removed first in order to gain access to other components. When following a component removal procedure, it

may be necessary to reference another component removal procedure listed earlier in this section.

NOTE: Before continuing, please take note of the WARNINGS and CAUTIONS below.

- IF IT IS NECESSARY TO REMOVE A UNIT FROM ITS INSTALLATION, REMEMBER THAT THE UNIT

COULD TIP FORWARD WHEN PULLED FORWARD BEYOND THE ANTI-TIP COMPONENTS, RESULTING

IN SERIOUS INJURY OR DEATH. PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PER-

FORMED BY AN AUTHORIZED SERVICE TECHNICIAN OR INSTALLER.

- TO AVOID ELECTRIC SHOCK, POWER TO THE UNIT MUST BE DISCONNECTED WHENEVER ACCESS-

ING AND/OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS NEAR OTHER

ELECTRICAL COMPONENTS. IF THE UNIT IS PLUGGED IN, BUT HAS NOT BEEN SWITCHED ON BY

PRESSING THE UNIT ON/OFF KEY, POWER IS STILL PRESENT AT THE CONTROL BOARD.

- IF REMOVING A DOOR OR DRAWER FROM A UNIT, REMEMBER THAT DOORS AND DRAWERS ARE

HEAVY. IF THEY WERE TO FALL, THEY COULD CAUSE SERIOUS PERSONAL INJURY.

- If removing or disconnecting door hinge assemblies, remember they are spring loaded and may recoil

quickly when released.

- If working in the compressor area, remember that compressor and tubing may be hot.

- If working on or around the evaporator or condenser, remember that evaporator and condenser fins are

sharp.

Page 3

Component Removal

7-3 #7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

EXTERIOR COSMETIC AND MECHANICAL

COMPONENTS

Kickplate/Grille Removal (All Models)

The kickplate/grille is attached by four screws passing

through the kickplate into adjustable kickplate brackets.

NOTE: Because drawer panels may extend down in

front of the kickplate/grille, it may be necessary to

remove the bottom drawer to gain access.

To remove kickplate/grille, extract screws (two each

side) and pull kickplate/grille forward. (See Figure 7-1)

Side Molding Strip Removal (All Models)

Side molding strips are held in place by four unit-to-cab-

inet brackets attached to the sides of the cabinet.

NOTE: Remove drawers first to make this task easier.

To remove the side trim molding strips (See Figure 7-2):

1. Place a straight-blade screwdriver in channel at

bottom of molding. Gently pull molding forward

until face-frame edge of molding is accessible.

2. Place another straight-blade screwdriver under

face-frame edge and gently work molding away

from face-frame, and off of unit-to-cabinet brackets.

Upper Compartment Light Switch & Fan Switch

Removal (All Models)

The upper door compartment light switch and fan switch

protrude through the top trim molding, just above the

door. Tabs on the switches hold switches in the switch

bracket behind the top trim. The bracket is attached to

the switch enclosure with screws.

NOTE: The switch with white back is for the lights and

the switch with black back is for the evaporator fan.

To remove a light and/or fan switch (See Figure 7-3):

1. Remove side molding strips.

2. Pull top of top molding forward, then lift up.

3. Extract screws from switch bracket and pull bracket

forward.

4. Disconnect electrical leads from switch being

removed.

5. Depress tabs on side of switch and push switch out

of bracket.

Figure 7-1. Kickplate/Grille Removal

Figure 7-3. Upper Light Switch & Fan Switch

Figure 7-2. Side Molding Strip Removal

Kickplate/Grille

Side

Molding

Strip

Gasket Seat

Unit to

Cabinet

Bracket

Switch Bracket

Switches

Top

Molding

Side

Molding

Page 4

Component Removal

7-4

#7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Drawer Assembly Removal (All Models)

There are inverted channels on both sides of the draw-

er tubs which rest on telescoping drawer slide assem-

blies. A pin at the front of each drawer slide fits into a

hole in the inverted channel of each drawer tub, holding

the drawer assembly in place.

To remove a drawer assembly (See Figure 7-4):

1. Pull drawer open. Lift front of drawer up and off of

pins at front end of drawer slides.

2. Pull drawer assembly forward and off of drawer

slides.

3. Push telescoping drawer slide assemblies back in.

Door & Drawer Gasket Removal (All Models)

The door and drawer gaskets are pressed into retaining

channels that are molded into door and drawer liners.

NOTE: Drawer assemblies must be removed from the

unit in order to remove and/or install their gaskets.

To remove a door or drawer gasket, simply pull the gas-

ket from the retaining channel. (See Figure 7-5)

Figure 7-4. Drawer Assembly Removal

Hole in Channel

Drawer Slide

Drawer Assembly

Figure 7-5. Gasket Removal

Door Gasket

Channel

Page 5

Component Removal

7-5 #7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Figure 7-6. Door Assembly Removal

Hinge Cover

Remove two inner-most

screws at top and bottom

hinge with door open.

Remove two outer-most

screws at bottom hinge

first then at top, with door

closed.

Door

Assembly

Hinge Arm

Door Assembly Removal (All Models)

The door assembly is held in place with Allen-head

screws that pass down through the arm of the top hinge

assembly and up through the arm of the bottom hinge

assembly, then into the door. These mounting screws

are concealed by a hinge cover on each hinge arm.

The hinge covers are held in place by tabs that fit into

notches in the hinge arms.

NOTE: Removing the top drawer first will make this

task easier.

To remove a door assembly (See Figure 7-6):

1. Open door and removing both hinge covers.

2. With Allen-head wrench, extract the two inner-most

door mounting screws from top and bottom hinge

arms, leaving the two outer-most screws in place.

3. Close door and extract the outer-most door mount-

ing screws from bottom hinge arm.

4. Extract the two outer-most door mounting screws

from top hinge arm.

5. Lift door from unit.

Upper and Lower Hinge Assembly Removal

(All Models)

The hinge assemblies are attached to hinge mounting

brackets with Allen-head bolts.

To remove a hinge assembly, you will need to remove

the door assembly first. Then, extract the Allen-head

bolts from the appropriate hinge mounting bracket and

pull the hinge assembly from the unit. (See Figure 7-7)

Figure 7-7. Hinge Assembly Removal

Hinge Arm

Bolt

Page 6

Component Removal

7-6

#7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

INTERIOR COSMETIC, MECHANICAL AND ELEC-

TRICAL COMPONENTS

Door Shelf and Dairy Compartment Adjustment /

Removal (All Models)

There are “L” shaped grooves in the end caps of the

door shelves and dairy compartment, and there are

knobs formed in the dikes of the door liner. (See Figure

7-8) The door shelves and dairy compartment are

hung on the door by lining up the “L” shaped grooves

with the knobs.

Push in and down to install a door shelf. Pull up and

out to remove a door shelf.

Compartment Shelf Adjustment / Removal

(All Models)

Compartment shelf side rails have hooks at the back

that allow the shelves to be hung from shelf ladders.

To remove a compartment shelf, tilt the front of the shelf

up, then lift the back of the shelf up to disengage the

hooks from the shelf ladders and pull the shelf from the

unit. (See Figure 7-9)

To reinstall a compartment shelf, tilt the front of the

shelf up and align the hooks with the slots the in shelf

ladders, then insert the hooks into slots and lower the

front of the shelf.

Shelf Ladders

Figure 7-8. Door Shelf

Figure 7-9. Compartment Shelf Removal

“L” Shaped

Grooves

Door Shelf

Knobs

Door Liner

Compartment Shelves

Page 7

Component Removal

7-7 #7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Upper Light Diffuser Removal (All Models)

The side frames of the upper light diffuser have four

inverted “T” shaped slots (two each side) which fit over

pegs protruding from the side walls of the upper com-

partment. Retaining clips at the rear slots secure the

diffuser to the rear pegs.

To remove the light diffuser (See Figure 7-10):

1. Slide a finger over the top of each retainer clip

flange and rotate the retainer clip down and back.

2. With clips open, lift the diffuser up and slide it

towards the rear of unit until center of the “T” slots

line up with the pegs.

3. Lower diffuser down and pull forward from the unit.

(See Figure 7-11)

Light Bulb Removal (All Models)

To access the upper light bulbs, the light diffuser must

be removed first. With the diffuser removed, screw the

bulb counterclockwise to remove it and clockwise to

install it. (See Figure 7-12)

The light bulbs in the drawer area are not covered by

light diffusers. Screw the bulb counterclockwise to

remove and clockwise to install. (See Figure 7-12)

Figure 7-10. Upper Light Diffuser Removal

Figure 7-11. Upper Light Diffuser Removal

Retaining Clip

“T” Slots

Figure 7-12. Light Bulb Removal

counterclockwise to remove

Line-up Slots with Pegs

Page 8

Component Removal

7-8

#7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Figure 7-13. Control Board And Control Panel

Figure 7-14. Control Board Removal

Control Board

Control Panel

Tab

Forward Tabs

Control Board

Control Board Removal (All Models)

The control board is held in position by two sets of tabs

behind the left side of the control panel. The two for-

ward tabs position the LCD in the control panel window,

while the other two tabs secure the middle of the control

board. The control board is then shielded by a control

enclosure and concealed by the light diffuser.

To remove control board, the light diffuser must be

removed first, then (See Figures 7-13 & 7-14):

1. Extract screws securing control enclosure to ceiling

of the compartment. Lower the back of enclosure

while pulling it toward rear of unit.

2. Disconnect all electrical leads from control board.

3. Expand the two tabs at middle of control board out-

ward while pulling the back of board down slightly.

Then, expand the two forward tabs that hold the

LCD in position outward. Now, pull control board

down and toward rear of unit.

Control Panel Assembly Removal (All Models)

The control panel is held in place with two rows of

screws. The front row of screws go through spacers

that fit into key-hole slots at the front of the panel. The

rear screws secure the assembly to the ceiling.

To remove the control panel, the light diffuser and con-

trol enclosure must be removed first.

NOTE: It is recommended but not necessary to

remove the control board in order to remove the control

panel. If leaving the control board secured to the con-

trol panel, all electrical leads attached to the control

board must be disconnected.

1. Extract rear mounting screws from control panel.

2. Push panel toward rear of unit to release the front

screws from key-hole slots, then lower panel down

and pull out of unit. (See Figure 7-15)

Figure 7-15. Control Panel Removal

Mounting Screws

Key-Hole Slots

Control Panel

Evap Fan Shroud

Assembly

Page 9

Component Removal

7-9 #7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Upper Evaporator Cover / Air Duct Removal

(All Models)

The bottom of the upper evaporator cover sets into a

channel at the bottom of the upper compartment. At

the top, screws hold the evaporator cover to the evapo-

rator fan shroud.

To remove the evaporator cover, the light diffuser must

first be removed, then (See Figure 7-16):

1. Extract screws at top of evaporator cover.

2. Tilt cover forward and lift out of unit.

Upper Evaporator Fan Shroud Assembly Removal

(All Models)

The evaporator fan shroud assembly, which holds the

upper compartment lighting components, is secured to

the ceiling with screws.

To remove the evaporator fan shroud assembly, first

remove the light diffuser and evaporator cover, then

(See Figure 7-17):

1. Extract the mounting screws which secure fan

shroud assembly to ceiling of compartment.

2. Lower the assembly and disconnect wire harness.

Figure 7-16. Upper Evaporator Cover Removal

Figure 7-17. Upper Evaporator Fan Shroud Assy

Disconnect Wiring

Screws

Page 10

Component Removal

7-10

#7015817 - Revision A - January, 2010

INTEGRA

INTEGRATED

TED (736 T

(736 Tall SWS #2970000)

all SWS #2970000) SERIES

SERIES

Upper Compartment Evaporator Fan Assembly

Removal (All Models)

The upper evaporator fan assembly sets in a pocket in

the ceiling of the upper compartment and is secured to

the ceiling with screws.

To remove the evaporator fan assembly, first remove

light diffuser, evaporator cover, and evaporator fan

shroud assembly, then (See Figure 7-18):

1. Disconnect fan motor wire leads from wire harness.

2. Extract fan assembly mounting screws and remove

from unit.

3. The evaporator fan blade is pressed onto the shaft

of the fan motor and can be removed by simply

pulling it away from the motor.

Upper Compartment Thermistor Removal

(736TR, 736TCI)

The upper compartment thermistor is behind the evapo-

rator cover, attached to the back wall with a screw.

To remove the upper compartment thermistor, first

remove the light diffuser and evaporator cover, then

(See Figure 7-19):

1. Extract thermistor mounting screw.

2. Cut thermistor’s wire leads six (6) to twelve (12)

inches from the back wall, then pull thermistor from

compartment.

Upper Evaporator Thermistor Removal

(736TR, 736TCI)

The upper evaporator thermistor is inserted into the

third opening in the evaporator fins from the top,

approximately to the center of the evaporator.

To remove the upper evaporator thermistor, first remove

light diffuser and evaporator cover, then (See Figure 7-

19):

1. Cut thermistor’s wire leads six (6) to twelve (12)

inches from the back wall.

2. Pull thermistor from evaporator fins.

Glass Floor Assembly Removal (736TFI)

There is no mullion floor between the top door compart-

ment and the drawer section of the 736TFI, instead a

removable glass floor is used With the front resting on a

small horizontal section and the rear sitting in U-shaped

brackets on each side wall.

To remove the glass floor, lift the front up, then the rear

and pull the assembly from forward. (Not Pictured)

Figure 7-18. Upper Evap Fan Assy

Mounting Screws

Wire Connector

Figure 7-19. Upper Compartment

and Evaporator Thermistors

Upper Compartment

Thermistor

Upper Evaporator

Thermistor

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