Sub-Zero Wolf 500 Series Bedienungsanleitung

Component Access & Removal 2

subzero.com 800.222.7820

500

Service Manual

Page 2

COMPONENT INFORMATION

2-2

DOORS AND DRAWERS

Refrigerator/Freezer Door Assembly

See Figures 2-1 thru 2-7. Door assemblies consist of the fol-

lowing parts:

• Door shell and liner with solid foam core

• Door gasket

• Door trim

• Door handle assy.

NOTE: Service replacement doors do not include handle

assemblies.

NOTE: The dairy assy. and door shelf assy. are independent

from the door assy.

NOTE: Models 501R, 501F, 511, 532, 542 & 561: Extended

Door Handle Packages are available for raised panel appli-

cations. Contact your parts or product distributor.

If either the door handle end caps should happen to crack or

break, order standard Handle End Cap Package, part no. 4-

20-049-0 or Extended Handle End Cap Package, part no. 4-

20-070-0.

NOTE: Model 590: If either the door handle end caps

should happen to crack or break, order 590 Handle End Cap

Package, part no. 4-20-092-0.

Figure 2-1. Refrigerator Door Figure 2-2. Freezer Door

Figure 2-3. Refrigerator Door

Model 501R Model 501F

Models 511, 550

Gasket

Handle

Assy.

Dairy

Assy.

Door

Shelf

Assy.

Gasket

Handle Assy.

Door

Shelf

Assy.

Gasket

Handle

Assy.

Dairy

Assy

Door

Shelf

Assy.

Page 3

COMPONENT INFORMATION

2-3

Figure 2-5. Refrigerator Doors

Model 532, 542, 561

Gasket

Handle Assy.

Dairy Assy.

Door Shelf

Assy.

Figure 2-7. Refrigerator Door

Model 590

Gasket

Handle Assy.

Dairy Assy.

Door Shelf Assy.

Not Shown:

• Trim Panels

• Dispenser Assy.

Figure 2-4. Freezer Doors

Model 532, 542, 561

Gasket

Handle Assy.

Shelf Assy.

Figure 2-6. Freezer Door

Model 590

Gasket

Handle Assy.

Door Shelf Assy.

Not Shown:

• Trim Panel

Page 4

COMPONENT INFORMATION

2-4

Freezer Drawer Assembly - Models 511, 550

The freezer drawer assembly pulls out, providing

access to the food and ice. The drawer consists of

the following:

• Foamed drawer shell

• Door liner

• Drawer trim and handle

• Gasket

• Upper basket

• Lower basket

The drawer slides have a built-in self-closing

incline feature. The complete drawer assembly

can be removed by lifting up and out while hold-

ing the upper basket (Figure 2-8).

The lower basket is fixed to the frame assy. The

upper basket rolls in and out on the frame assy.

and drawer slides (Figure 2-9).

NOTE: Attached to the back of the bottom freezer

basket frame is a restraint clip (not shown). This

clip holds the upper roll-out basket to the frame.

This clip is not to be removed or discarded; it is

installed to prevent child entrapment.

FREEZER DRAWER ADJUSTMENT-MODELS 511 & 550

1. Loosen the two rear screws of each cabinet

drawer slide, and remove the screw at the slide

front (Figure 2-10).

2. Relocate the front screw to the desired posi-

tion (Figure 2-10). After adjustment, tighten

all screws and reinstall the drawer. Check

door seal for proper gasket seating.

3. To adjust the drawer pitch, remove the two

plastic plugs on each side of the liner (Figure

2-11). Use a socket wrench to loosen all four

CAUTION

Freezer drawer is heavy. Use proper lifting

techniques when removing drawer assy.

Figure 2-8 Removing Freezer Drawer

Models 511, 550

Figure 2-9. Freezer Drawer Assy.

Models 511, 550

Figure 2-10. Drawer Up-And-Down Adjustment

Models 511, 550

Freezer

Handle Assy.

Door Gasket

Door LIner

Frame Assy.

Upper Basket Assy.

Lower Basket Assy.

Cabinet Slide

Rear Screws Front Screw

Page 5

COMPONENT INFORMATION

2-5

Figure 2-12. Installing/Removing Door Shelf Assy.

Figure 2-13. Door Shelf Disassembly

Outside End Cap, LH or RH

Door Shelf Inside End Cap, LH or RH

1/2” bolts (two on each side). Make the nec-

essary adjustment, then retighten all bolts.

Reinstall plastic plugs.

NOTE: If there is too much side-to-side move-

ment, the cabinet slides may be spaced out. To

fine tune the drawer tracking, the following shims

are available:

• Front Shim, part no. 0232300

• Rear Shim, part no. 0232310

Door Shelf Assembly - All Models

The door shelf assy. slides into the molded tracks

of the door liner. To disassemble the door shelf:

1. Place a flat-bladed screwdriver into the out-

side end cap and pry the end cap away from

the shelf assembly (Figure 2-12).

2. This will release the end caps from the door

shelf, allowing the door shelf support to slide

off the open end (Figure 2-13).

Dairy Compartment - All Models

The dairy compartment assy. slides into the mold-

ed tracks of the door liner in the same manner as

the door shelves. To disassemble the dairy com-

partment:

1. Insert a flat blade screwdriver into the outside

end cap and pry away from the dairy compart-

ment (Figure 2-12).

2. Release the two lock tabs and remove the

inside end caps.

3. The dairy doors with the magnetic catch strip

pivots between the center divider and the

inside end caps. To remove the center divider,

release the lower tab from the back side of the

compartment and drop it down to release the

upper tab.

4. The door gasket pushes into the channel

around the dairy compartment.

NOTE: The bottom strip of the gasket contains the

magnet.

Figure 2-11 Door Pitch Adjustment

Models 511, 550

Plastic Plug

Bolt Location

Page 6

Figure 2-16. Door Moldings

COMPONENT INFORMATION

2-6

Figure 2-15. Door Moldings and Handle

Figure 2-14. Dairy Compartment Assy.

Center Divider

Outside End Cap

Inside End Cap

Dairy Door

Shelf Gripper

Screw

Handle

Molding

Magnetic Catch Strips

Dairy Door Seals

Door Panel Assembly

- All Models Except 590

To install or remove a door panel, use the follow-

ing procedure.

1. Remove the door handle trim moldings from

the handle. The trim moldings are held in

place with magnets. Place one end of a piece

of tape in the center of the molding, and

remove molding by pulling on the tape

(Figures 2-15).

2. Remove the door handle screws (Figure 2-15)

and remove the door handle.

3. Install the selected door panel into the exposed

channel.

4. Reinstall the door handle and handle trim

moldings.

NOTE: Extended Grip Full Length Handles, for

thicker raised panels are available from your parts

or product distributor.

All Models except 590

Screw

Page 7

COMPONENT INFORMATION

2-7

Door Panel Assembly - Model 590

To install or remove a door panel, use the follow-

ing procedure.

1. Remove the door handle trim moldings

(Figure 2-17). The trim moldings are held in

place with magnets. Place one end of a piece

of tape in the center of the molding, and

remove molding by pulling on the tape.

2. Remove the door handles from the freezer

and/or refrigerator doors.

3. Remove the trim panel(s) by sliding them out

of the doors (Figure 2-18).

3. Refrigerator Door Assy. Only. Remove the

water and ice glasswell by removing the glass-

well screw (Figure 2-18). Slide the glasswell

up and pull out.

4. Remove the top and bottom trim filler mount-

ing screws and trim fillers (Figure 2-19).

Also, remove the vertical trim strip and

mounting screw.

5. Install the selected door panels by sliding into

the frame on the door.

6. Reverse steps 1 - 4 to reassemble.

Door Dispenser Assembly - Model 590

Use the following procedure to remove the door

dispenser assy.

1. Remove the door handle, trim and panels as

described on previous page.

2. Remove the glasswell screw. Slide the glass-

well assy. up and out (Figure 2-18).

3. Remove the vertical trim strip and screws

(Figure 2-19).

Figure 2-17. Door Trim Molding

Models 590

Figure 2-18. Door Trim Panels

Models 590

Figure 2-19. Door Trim Screws

Models 590

Trim Filler Screws

Trim Filler Strip Screws

Trim Filler Screws

Glasswell Screw

Trim Panels

WARNING

Always disconnect electrical power at the mas-

ter power switch before attempting repair.

Page 8

COMPONENT INFORMATION

2-8

4. Remove the six Phillips head screws securing

the door dispenser assy., then remove the dis-

penser by pulling the bottom out and down.

5. Disconnect wiring harnesses and green ground

wire from the dispenser.

NOTE: The door dispenser cannot be field

repaired; it must be replaced.

6. To reassemble, reverse steps 1 - 5.

Door Closer Assemblies

GRAVITY TYPE CLOSER - Model 501R & 501F Prior

To Serial No. 836000; Model 511 & 550 Regardless

of Serial No.

When the door is closed, the door closer cams

(Figure 2-20) should not be totally bottomed-out.

Both cams should be riding up and down on each

other for the proper closure action.

NOTE: An Accessory Door Stop Package is avail-

able. See DSRH & DSLH in Service Parts Price

Book.

SPRING STOP/CLOSURE ASSY.

The spring door closer assy. allows the door to

stop at 130° and utilizes a spring-assist door clos-

ing mechanism.

NOTE: An Accessory Door Stop Package is avail-

able which will stop the door at 87°, 90° or 105°.

See DS90 and DS105 in Service Parts Price Book.

NOTE: Replacement door closer assemblies are

supplied with replacement instructions.

Door Adjustment

NOTE: The unit must be level before adjusting

doors.

Figure 2-20. Gravity Door Closer

Bottom Door Cam

Bottom Cabinet Cam

If unit is properly installed, blocked and leveled, it

may still be necessary to adjust the door(s) from

left to right and/or in and out. Adjustments are

performed at the top and/or bottom door hinge(s).

In each door hinge are two small Phillips head

shipping screws that will need to be removed and

discarded before adjustments are made. The

remaining larger door hinge screws are then loos-

ened, allowing door adjustment from left to right

and/or in and out (Figure 2-21). After adjusting

the door, the door hinge screws are tightened back

down and the door seal checked for proper gasket

sealing.

NOTE: If a side-by-side unit is properly installed

and leveled, and the doors properly adjusted yet

one door lines up higher than the other, a bottom

hinge spacer (part no. 0183100) is available. The

door hinge screws of the lower door hinge are

loosened and the hinge spacer(s) inserted between

the bottom door trim and the bottom door hinge

(Figure 2-22). This will raise the door slightly.

The door hinge screws are then tightened back

down. Bottom hinge spacer (part no. 0183100)

will NOT work on over-and-under units.

Page 9

COMPONENT INFORMATION

2-9

Refrigerator Drawer and Freezer Basket

Assemblies - All Models

The crisper drawer and roll-out basket drawer are

similar in design. Replacement parts include

fronts, windows, baskets and drawers (Figure 2-

23).

1. Remove the screws from the bottom of the

assembly front.

NOTE: These screws are not used on the crisper

assy.

2. Release the tabs on the top corners of the

fronts using a flat-blade screwdriver. Depress

the tab and pull the front forward slightly so

the tab will not relock, then repeat for the

other side.

3. To reassemble, hold windows and slides in

place (if used). Position the bottom of the

front piece over the lower tabs, then secure to

the the top tabs. Install the screws (if used)

through the bottom of the front piece.

Figure 2-21. Door Adjustment

Discard two Phillips head

screws

Loosen screws to allow

adjustment of door hinge

Top door

hinge

Figure 2-22. #0183100 Hinge Spacer Installation

Insert spacer to

raise door

Figure 2-23. Crisper and Roll-Out Basket Assemblies

1. Crisper Drawer Assy.

2. Crisper Drawer

3. Crisper Drawer Front

4. Crisper Glass Front

5. Vent Slide

6. Roll-Out Basket Assy.

7. Roll-Out Drawer Window

8. Roll-Out Drawer Front

9. Roll-Out Basket

10. Screws

11. Retainer, Glass

12. Retainer, Basket

13. Roller & Screw

912

Page 10

COMPONENT INFORMATION

2-10

FREEZER COMPONENTS

Freezer Fan Motor - Model 501F

1. Remove the overhead light diffuser by grasp-

ing the back edge and pulling forward to

release, then drop the front edge out of the

channel. (Figure 2-24).

2. Remove the two screws from front of fan

guard and lift out (Figure 2-25).

3. Tilt the evaporator cover out at the top and lift

off of the posts at the bottom.

4. Remove the screws holding the fan shroud in

place and disconnect the lighting electrical

leads.

5. Remove the fan bracket screws and pull out

the bracket and fan motor assy. (Figure 2-26).

6. Disconnect the motor electrical connection

(Figure 2-26).

7. To reassemble, reverse steps 1-6.

NOTE: Clamp position should always be UP

(Figure 2-27).

NOTE: As a service part replacement, white fan

blade, part no. 3-15-006-0, must be used prior to

S/N 663116/P679466. From S/N 663116/P679466

to M/P1004775, use the black fan blade, part no.

3-15-045-0. Starting with S/N M/P1004775, use

grey fan blade, part no. 3-15-052-0.

NOTE: Fan blade position after Serial Number

1004775 is 1-5/8".

WARNING

Always disconnect electrical power to equip-

ment before attempting repairs.

Figure 2-26. Evaporator Fan Blade Assy.

Fan Blade

Wire Connection

Fan Bracket

Figure 2-27. Evaporator Fan Assy.

Clamp Up

Figure 2-25. Fan Guard

Fan Guard

Light Bulb

Screw, #8-15 x 3/4, Truss Head

Light Socket

Control Knob

Figure 2-24. Light Diffuser

Light Diffuser

501F

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