Suzuki LT-Z50K6 Benutzerhandbuch

June ’05 Printed in Japan (TK) 28

99505-01006-01E

FOREWORD

This vehicle has been designed and produced utilizing Suzuki’s most modern tech-

nology. The finest product, however, cannot perform properly unless it is correctly

assembled and serviced. This set-up manual has been produced to aid you in prop-

erly assembling and servicing this vehicle.

Please review this set-up manual carefully before performing any work. Take special

care to properly perform the required assembly and servicing marked by either a

Warning or a Caution. Failure to follow the directions in either of these two (2) cate-

gories could lead to serious problems. #and areas are

denoted to emphasize certain areas and carry the following meanings:

Indicates a potential hazard that could result in death or injury.



Indicates a potential hazard that could result in vehicle damage.

This set-up manual is based on a vehicle of standard specification. Some minor dif-

ferences from this manual may be found in other specifications.

PREPARATION

WORKSHOP

A: Packed vehicle

B: Working space

SELF PROTECTION

UNCRATING THE VEHICLE

Remove the carton.

A: Crate

The workshop where the machine is assembled

should be clean, spacious, and have a level

floor.

The technician should wear protective clothing

such as leather gloves, a long sleeve shirt, eye

protection and safety shoes as shown in the

illustration when handling metal crates.

Metal crates may have sharp edges and may

cause injury.

FRONT REAR

Remove the bolts and brackets.

Remove the straps holding the handlebar assembly.

A: Bolt

B: Bracket

C: Vinyl tube

D: Strap

Remove the bolts from the crate.

A: Bolt

Lift the steel frame to separate it from the base of the

crate.



A: Steel frame

B: Crate base

NOTE:

The brackets, bolts and vinyl tube are no longer

needed and these may be discarded.

Handling crates requires two operators.

Be careful not to scratch the vehicle.

LOCATION OF PARTS

Check all the components which have been removed from the base of the crate.

Parts listed above are installed respectively into the positions as follows.

Item Part Name Q’ty Remarks

Handlebar clamp(Upper) 2

Handlebar clamp(Lower) 2

Flange bolt 4 8 × 45 mm

BHandlebar pad 1

Strap 2 L:180

C Air gauge 1

D Warning label set

3For

E-19 CG selection

2For

E-19 CH selection

3For

E-19 CI selection

Item Part Name Q’ty Remarks

E Fuel label 1

FBattery electrolyte

container 1

GOwner’s manual 1

Manual bag 1

OD : Outside diameter (mm)

ID : Inside diameter (mm)

L : Length (mm)

T : Thickness (mm)

OD ID

NOTE:

The parts shown as Item D and E in the above table are supplied for limited markets.

The photograph shown indicates the parts dismounted

from the model in addition to the items shown in the

preceding page.

A: Handlebar assembly

B: Tool set

C: Emergency stop switch lanyard

D: Rear wheel assembly

Before assembling the vehicle, thoroughly under-

stand the “Safety Check Out” described on page

25.

After completion of assembly, carefully check the

vehicle referring to the “Safety Check Out”, then

deliver the vehicle to the customer.

ASSEMBLY

REMOVING THE BRACKET

Remove the bracket from the handlebar mounting

position.



A: Bracket

B: Bolt

C: Paper

D: Vinyl mat

HANDLEBAR

Install the handlebars assembly using the four clamps

and four bolts.

A: Clamp (Upper)

B: Clamp (Lower)

C: 8 × 45 mm flange bolt

D: Dot mark

E: Paint mark

Be careful not to scratch the fuel tank.

NOTE:

The bracket, bolts, paper and vinyl mat are no

longer needed and may be discarded.

NOTE:

The paint mark on the clamp is rear side of

lower clamp.

Align the dot mark on the handlebars with the

mating surface of the front side of left clamp.

FRONT

UPPER

LOWER

Tighten the handlebar clamp bolts to the specified

torque.

"Handlebar clamp bolt: 26 N·m (2.6 kgf-m)



A: 8 × 45 mm flange bolt

B: 8 × 45 mm flange bolt

C: Dot mark

D: Clamp (Upper)

E: Clamp (Lower)

A: Front brake cable

B: Throttle cable

C: Left switch wiring harness

D: Rear brake cable

Lift the rear of the vehicle by using a hoist as shown in

the photograph.

NOTE:

To install the handlebars correctly, first tighten

the bolt



Aof the front side with specified

torque and then tighten the bolt



Bof the rear

side.

Make sure that the clamp has no clearance at

the front side as shown in the illustration.

FRONT

The line drawings on page 23 and 24 show the

proper routing of the control cables and wiring.

Refer to drawings in addition to following the

instructions carefully.

REAR WHEEL

Remove the rear wheels.

A: Rear wheel assembly

B: 8 mm flange self-lock nut

(Wheel set nut)

C: Paper

When installing the rear wheels onto the axles, special

attention must be paid to the arrow of the rotational

direction on the tire sidewall.

When the tires are properly installed, the arrows must

indicate forward rotation of the wheels.

Carefully wipe the rear wheel hubs and drums with a

cloth to remove all dust.

Properly position the wheel on the axle stud bolts.

Temporarily finger-tighten the wheel set nuts.

A: Stud bolt

B: Air valve

C: 8 mm flange self-lock nut

(Wheel set nut)

NOTE:

The wheels are fixed inside out when they are

packed.

The paper is no longer needed and may be dis-

carded.

FRONT

NOTE:

Be sure to install the rear wheels with the air

valves facing outwards.

Remove the hoist used to lift the vehicle and then

place the vehicle in place.

Tighten the wheel set nuts to the specified torque.

"Wheel set nut: 28 N·m (2.8 kgf-m)

A: 8 mm flange self-lock nut

(Wheel set nut)

HANDLEBAR PAD

Install the handlebar pad to the handlebar reinforcing

bar.

A: Handlebar pad

B: Strap L:180 mm

C: “SUZUKI” logo

FUEL TANK VENT HOSE

Install the fuel tank vent hose into the cable guide as

shown in the photograph.



A: Fuel tank vent hose

B: Cable guide

Place the vehicle in a clean working area.

NOTE:

The “SUZUKI” logo should face the backward.

FRONT

Be sure not to bend or twist the hose when

installing.

AIR GAUGE

Pull the seat release lever toward the rear and remove

the seat.

A: Seat release lever

Store the air gauge with tool set in place.

A: Air gauge (Tool set)

OWNER’S MANUAL

Store the owner’s manual in place.

A: Owner’s manual

EMERGENCY STOP SWITCH LANYARD

Pass the emergency stop switch lanyard through the

case.

Clamp the case to the frame.

A: Case

B: Emergency stop switch lanyard

C: Clamp

D: Frame

Inhaltsverzeichnis

Andere Suzuki Geländefahrzeug Handbücher

Suzuki

Suzuki LT-Z90 Bedienungsanleitung

Suzuki

Suzuki LT-A700X Bedienungsanleitung

Suzuki

Suzuki LT160E Bedienungsanleitung

Suzuki

Suzuki LT80K4 Benutzerhandbuch

Suzuki

Suzuki LT-A400 Bedienungsanleitung

Suzuki

Suzuki LT-4WD 1990 Bedienungsanleitung

Suzuki

Suzuki LT-A750XP/Z Handbuch

Suzuki

Suzuki LT-Z400 Bedienungsanleitung

Suzuki

Suzuki 2009 LT-R450 Bedienungsanleitung

Suzuki

Suzuki LT-F400 Bedienungsanleitung

Suzuki

Suzuki LT-A400 Bedienungsanleitung

Suzuki

Suzuki LT-F250K2 Benutzerhandbuch

Suzuki

Suzuki LT-R450K6 Benutzerhandbuch

Suzuki

Suzuki LT-Z50 Bedienungsanleitung

Suzuki

Suzuki LT-Z90K7 2007 Bedienungsanleitung

Suzuki

Suzuki LT-A700X Bedienungsanleitung

Suzuki

Suzuki LT-A450X 2006 Bedienungsanleitung

Suzuki

Suzuki Vinson LT-A500F Bedienungsanleitung

Suzuki

Suzuki kq750 Bedienungsanleitung

Suzuki

Suzuki LT-A700X Bedienungsanleitung

Suzuki

Suzuki LT-A400 Benutzerhandbuch

Suzuki

Suzuki LT-R450K6 Bedienungsanleitung

Suzuki

Suzuki LT-R450 2006 Bedienungsanleitung

Suzuki

Suzuki Ozark Bedienungsanleitung

Beliebte Geländefahrzeug Handbücher anderer Marken

Polaris

Polaris RANGER XP 1000 EPS 2018 Bedienungsanleitung

Yamaha

Yamaha Tri Moto 125 Bedienungsanleitung

Yamaha

Yamaha YFM350X Warrior Bedienungsanleitung

APRILIA

APRILIA QUASAR 100 Bedienungsanleitung

Polaris

Polaris RZR 900 Bedienungsanleitung

Ski-Doo

Ski-Doo SCANDIC WT Handbuch

Arctic Cat

Arctic Cat 120 sno pro Bedienungsanleitung

Yamaha

Yamaha RS90PB Bedienungsanleitung

Dinli

Dinli DL702 Bedienungsanleitung

Yamaha

Yamaha SXV70ML Bedienungsanleitung

Baja motorsports

Baja motorsports ATV 90 Handbuch

Polaris

Polaris Sportsman 550 XP EPS Bedienungsanleitung

Arctic Cat

Arctic Cat ALTERRA 450 Bedienungsanleitung

Polaris

Polaris Sportsman 9922233 Bedienungsanleitung

Yamaha

Yamaha YFM45FAT Handbuch

Polaris

Polaris RZR XP 1000 Bedienungsanleitung

Polaris

Polaris Outlaw 500 Bedienungsanleitung

Can-Am

Can-Am DS 70 Handbuch