Swisher ZTR2454BS Bedienungsanleitung

OWNER’S MANUAL

STARTING SERIAL # L114-337001

1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093

PHONE: 660-747-8183 FAX: 660-747-8650

TOLL FREE: 1-800-222-8183

Manufacturing quality lawn care equipment since 1945,

Celebrating over 70 years of innovation

18871 REV 14-337

ZTR2454BS, ZTR2454BS-CA, ZTR2454KA, ZTR2454KA-CA

24 HP (Briggs & Stratton) or 24 HP (Kawasaki) – 54

with

Patent Pending

LIMITED WARRANTY

The manufacturer’s warranty to the original consumer purchaser is:

This product is free from defects in materials and workmanship for a period of three (3) years

from the date of purchase by the original consumer purchaser.

As required by CFR § 1060.120, the fuel system related components, which have been

certified to this equipment by SAI are to be free of defects in material and workmanship for a

period of two (2) years from the date of purchase by the original consumer purchaser.

We will repair or replace, at our discretion, parts found to be defective due to materials or

workmanship. This warranty is subject to the following limitations and exclusions:

1) Engine Warranty All engines utilized on our products have a separate warranty

extended to them by the individual engine manufacturer. Any

engine service difficulty is the responsibility of the engine

manufacturer and in no way is Swisher or its agents responsible for

the engine warranty. The Briggs & Stratton Engine Service Hotline is

1-800-233-3723. The Kawasaki Engine Service Hotline is

1-877-364-6404 or email kawpower-w[email protected].

2) Commercial Use This product is not intended for commercial use and

carries no commercial warranty.

3) Limitations This warranty applies only to products which have been

properly assembled, adjusted, and operated in accordance

with the instructions contained within this manual. This

warranty does not apply to any product of Swisher that has

been subject to alteration, misuse, abuse, improper assembly

or installation, shipping damage, or to normal wear of the product.

4) Exclusions Excluded from this warranty are normal wear, normal adjustments, normal

maintenance, and battery*(see battery section).

In the event you have a claim under this warranty, you must return the product to an authorized service

dealer. All transportation charges, damage or loss incurred during transportation of parts submitted for

replacement or repair under this warranty shall be borne by the purchaser. Should you have any

questions concerning this warranty, please contact us toll-free at 1-800-222-8183. The model number,

serial number, date of purchase and the name of the authorized Swisher dealer from whom you

purchased the mower will be needed before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND

ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR

ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of consequential damages or

limitations on how long an implied warranty may last, so the above limitations or exclusions may not

apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from

state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.

LIMITED WARRANTY……..……

OPERATION & FEATURES…....

TABLE OF CONTENTS………..

Features…………………………………………

14 -1 5

INTRODUCTION……………...…

Starting……………………………………………

General…………………………………………..

Grass Height of Cut…………………….

Before Operating…………………………..

Deck Level…………………………………….

Uncrating & Assembly…………………

Brake & Bypass………………..

SYMBOLS & DECALS………….

Controls………...……..………………………

SAFETY INSTRUCTIONS……….

Fuel Shut-Off Valves……………

General use & SafetyRules……….

SERVICE & ADJUSTMENTS..

ChildrenSafety……………………………...

Adjusting Deck Height…………………

Slope Operation…………………………..

Parking Brakes…………………………….

General use & SafetyRules………..

Deck Belt Replacement…………….

CUSTOMER

Belt Replacement……………………….

RESPONSIBILITY……………….

Seat Adjustment…………………………….

Operator Presence……………………..

PTO ClutchAdjustment………

Tires……………………………………………….

10 Hydro ExpansionTanks…….. 21

Blade Maintenance………………………

WIRING SCHEMATIC…………..

22-24

Battery/ Charging Tips….…………….

10 - 11

PARTS BREAKDOWN…………..

25-34

V-belts……………………………………………

TROUBLESHOOTING……………

35-36

Engine……………………………………………..

MOWER IDENTIFICATION……..

Overall Unit Care………….……………….

REPLACEMENT PARTS………..

Transporting Safety……………………..

NOTES….………...……………..

SPECIFICATIONS……………..

SWISHER HISTORY……………..

Maintenance……….………………..………..

TABLE OF CONTENTS

INTRODUCTION

Congratulations!

Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest

efficiency and rapid mowing of large areas. Innovative handle control design and dual

commercial grade hydrostatic transmissions regulated by steering levers contribute to the

machine’s performance.

This manual is a valuable document. Following the instructions for use, service,

maintenance, etc. can greatly increase the lifespan of your machine .

General:

In this operator’s manual, left and right, backward and forward are used in relation to the normal

operator’s position.

Read Before Operating:

This machine is constructed only for mowing grass on lawns and other free and even ground without

obstacles. This machine is not intended for commercial use. The manufacturer’s directions concerning

operation, maintenance and repairs must be carefully followed.

This machine must only be operated, maintained and repaired by persons that are familiar with the

machine’s special characteristics and who are well versed in safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules and traffic

regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for

any resulting personal injury or property damage.

Read engine manufacturer’s operating and maintenance instructions.

Read and observe all safety instructions on your mower and in the manual.

Check engine oil.

Check fuel caps to sure that they are in place.

Know how to set the parking brake.

Be sure mower blades are turned off – PTO switch pushed down.

Know how to stop the engine – Turn key to off.

Know how to stop the unit – Return control handles to neutral.

NOTE:

If you have never used a Zero Turn mower before, refer to the Operation Controls section

of this manual before attempting to operate one for the first time.

IMPORTANT:

This engine is not equipped with

a spark arrester muffler. It is a

violation of California Public

Resource Code Section 4442 to

use or operate the engine on any

forest-covered, brush-covered, or

grass-covered land. Other states

or federal areas may have similar

laws.

INTRODUCTION

Uncrating & Assembly:

Tools Required:

• Tire pressure gauge

• Nail bar or claw hammer

• Wire snips

To remove the mower from the crate:

Dispose of top and side panels of the crate.

Remove loose parts and packing material.

Cut any banding or strapping that may be holding the mower to the crate.

Disconnect the spark plug wire and place where it cannot make a connection.

Raise the mower deck to its highest position.

Disengage the parking brake by releasing the lock plates and lowering both handles down to

the “Disengaged” position. SEE INSTRUCTION DECAL ON FLOOR PAN OR GO TO

PAGE 16.

Open the transmission bypasses by pulling up on only the inside handle located below the

right side of the seat. SEE INSTRUCTION DECAL ON FLOOR PAN OR GO TO PAGE 16.

Carefully push the mower off the crate to a safe and level area.

Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level

and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL.

Check the battery. If the battery is put into service after the “month & year” of the date

on the battery, then it may need to be charged with a 12 volt charger for a minimum of

one hour, but no more than 2 hours at a rate of 6 to 10 amps.

Close the transmission valves by releasing the lock plate and lowering the handle down to the

“Disengaged” position. SEE INSTRUCTION DECAL ON FLOOR PAN OR GO TO PAGE 16.

Reconnect spark plug wire.

Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE ON PAGE

12.

Read all operating instructions, safety instructions, and customer responsibilities

before operating this machinery.

SYMBOLS & DECALS

Triangle Danger Decal - OD55

Notice Do Not Alter Wiring Decal - OD74

Operator must be Seated Decal - OD73

Flying Debris Decal - OD43

No Step Decal - OD11

18795 - Warning Decal

Brake / Bypass Decal - 18944

Before Exiting Decal - 18797

Serial # ID Tag EPA / CARB Certification Decal – 18904 / 18967

SAFETY INSTRUCTIONS

These instructions are for your safety. Read them carefully.

General Use:

Read all instructions in this operator’s manual and on the machine

before starting it. Ensure that you understand them and then abide

by them.

Learn how to use the machine and its controls safely and learn how

to stop quickly. Also learn to recognize the safety decals.

Only allow the machine to be used by adults who are familiar with its

use.

Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the

machine.

Stop the machine if someone enters the work area.

Clear the area of objects such as stones, toys, steel wire, etc. that may become caught in the blades or thrown.

DO NOT use this machine without the Discharge Chute in place.

Stop the engine and disconnect the spark plug before cleaning the discharge deck.

Never take passengers. The machine is only intended for use by one person.

Always look around before and during reversing maneuvers.

Slow down before turning.

Disengage the blades when not mowing.

Be careful when rounding fixed objects, so that the blades do not hit them.

Only operate the machine in daylight or other well-lit conditions.

Keep the machine a safe distance from holes or other irregularities in the ground.

Never use the machine if you are tired, if you have consumed alcohol or if you are taking other drugs or

medications that can affect your vision, judgment or coordination.

Beware of traffic when working near or crossing a road.

Never leave the machine unsupervised with the engine running.

Always shut down the blades, engage the parking brake, stop the engine and remove the ignition key before

leaving the machine.

Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may

regulate the age of the user.

Make sure that you have first aid equipment close at hand when using the machine.

Never use the machine when barefoot. Always wear protective shoes or boots.

Always wear protective glasses or a full visor when assembling or driving.

Always wear ear protection.

Never wear loose clothing that can get caught in moving parts.

This Safety Alert Symbol indicates important messages in this manual. When

you see this symbol, carefully read the message that follows and be alert to the

possibility of personal injury.

NOTE:

Refer to the Operation Controls

section of this manual before

attempting to operate the mower for

the first time.

WARNING

When using the machine,

approved personal

protective equipment shall

be used. Personal

protective equipment

cannot eliminate the risk of

injury, but it will reduce the

degree of injury if an

accident does occur. Ask

your retailer for help in

choosing the right

equipment.

Children:

Serious accidents may occur if you fail to be on guard for

children in the area of the machine. Children are often attracted

to the machine and mowing work.

Never assume that children will stay put where you last saw

them.

Keep children away from the mowing area and under close

supervision by another adult.

Shut off the machine if children enter the work area.

Never allow a child to ride with you.

Never allow children to operate the machine.

Be extra cautious near corners, bushes, trees or other objects

that block your view.

Slope Operation:

Remove obstacles such as stones, tree branches, etc.

Mow up and down, not side to side. Never drive the mower on

terrain that slopes more than 15 degrees.

Avoid starting or stopping on a slope. If the tires begin to slip,

shut down the blades and drive slowly down the slope.

Always drive evenly and slowly on slopes.

Make no sudden changes in speed or direction.

Avoid unnecessary turns on slopes, and if it proves necessary,

turn slowly and gradually downward, if possible.

Watch for holes, ruts or bumps. On uneven terrain, the machine

can tip more easily. Long grass can hide obstacles.

Drive slowly and use small movements of the steering controls.

Do not mow wet grass. It is slippery, and the tires can lose

their grip, allowing the machine to slide.

Do not try to stabilize the machine by putting a foot on the

ground.

SAFETY INSTRUCTIONS

Remember:

The operator is responsible for

avoiding dangers or accidents.

Remember:

The operator is responsible for

avoiding dangers or accidents.

General Use Continued…

Mowing Safety:

WARNING – Gasoline is highly flammable.

•Store fuel in containers specifically designed for this purpose.

•Refuel outdoors only and do not smoke while refueling.

•Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is

running or when the engine is hot.

•If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage

and avoid creating any source of ignition until gasoline vapors have dissipated.

•Replace all fuel tanks and container caps securely.

Replace faulty or damaged muffler.

Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or

damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

On multi-bladed machines, take care as rotating one blade can cause other blades to rotate.

Maintenance & Storage:

Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.

Never store equipment with gasoline in the tank inside a building(s) where fumes can reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

To reduce the fire hazard, keep the engine, muffler, battery compartment and gasoline in storage area free of grass,

leaves or excessive grease.

Check the grass chute frequently for wear or deterioration.

Replace worn or damaged parts for safety.

If the fuel tank has to be drained, this should be done outdoors in an approved gasoline container and/or properly

disposed of.

When machine is to be parked, stored or left unattended, lower the deck unless a positive mechanical lock is used.

Training:

All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:

The need for care and concentration when working with ride-on machines.

Control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main

reasons for loss of control are:

•Insufficient wheel grip.

•Being driven too fast.

•Inadequate braking.

•The type of machine is unsuitable for its task.

•Lack of awareness of the effect of ground conditions, especially slopes.

•Incorrect hitching and load distribution.

Operation:

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the

machine while in operation.

Never operate the machine with defective guards or without safety protective devices in place.

Do not change the engine governor settings or over-speed the engine. Operating the engine at excessive speed can

increase the hazard of personal injury.

Disengage drive to attachments, stop the engine and disconnect the spark plug wire(s) or remove the ignition key:

•Before clearing blockages or unclogging chute.

•Before checking, clearing or working on the machine.

•After striking a foreign object, inspect the machine for damage and make repairs before restarting and

operating the equipment.

•If the machine starts to vibrate abnormally (check immediately), stop the engine and disengage drive to

attachment.

•Before refueling.

•Before removing the grass chute.

•Before making height adjustment unless adjustment can be made from the operator’s position.

SAFETY INSTRUCTIONS

Operator Presence System:

Be sure to check that the operator presence and interlock systems are working properly before each use. If your

mower does not function as described, repair the problem immediately.

The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement Switch)

is disengaged (pressed down).

– See OPERATION FEATURES section of this manual

When the engine is running and the brake is disengaged, the operator should never leave the seat without first

setting the parking brake and shutting off the engine. If the operator attempts to leave the seat without first setting

the brake, the engine should shut off.

When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without

first disengaging the PTO switch, should shut off the engine.

The PTO switch should never engage without the operator on the seat.

Tires:

Maintain proper air pressure in all tires (SEE SPECIFICATIONS section)

Keep tires free of gasoline, oil or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

Blade Maintenance:

For best results, mower blades must be kept sharp.

Replace bent or damage blades.

Engage brakes & safely raise front of mower (SEE WARNING).

Hold or block blade from turning.

Loosen blade nut and remove blade.

Replace blade (SEE SPECIFICATIONS).

Battery:

To clean battery and terminals

Remove the BLACK terminal guard.

Disconnect the BLACK battery cable and locate it where it

cannot come into contact with the battery.

Remove the RED terminal guard.

Disconnect the RED battery cable and locate it where it

cannot come into contact with the battery.

Remove the battery.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until shiny.

Coat terminals with Dielectric Grease or Petroleum Jelly.

(This helps seal and prevent corrosion.)

Reinstall battery.

Reconnect the battery cables. Attach the RED cable first

then the BLACK cable.

WARNING

When it is necessary to raise the mower

for any repair or service, use jackstands

to provide adequate support. DO NOT

rely on hydraulic or mechanical jacks.

CAUTION

Stop engine, apply brakes, and remove

ignition key for safety. Disconnect spark

plug wire. Wear heavy, thick gloves

when holding onto blade. Avoid the sharp

edge of the blade.

CUSTOMER RESPONSIBILITIES

WARNING

The battery contains sulfuric acid and

electrolytes which are poisonous and

corrosive.

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