TE Connectivity Quadrax DSub Benutzerhandbuch

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*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

Application Specification

114-13233

11 APR 14 Rev B

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].

Unless otherwise specified, dimensions have a tolerance of ±0.13 mm [±.005 in.] and angles have a tolerance of ±2°. Figures

and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of Quadrax DSub Connectors and Quadrax Contacts.

The Quadrax DSub Connectors consist of a four-position free hanging/ panel-mount plug, a right-angle printed

circuit (pc) board mount receptacle, and a free-hanging receptacle.

The Quadrax Pin and Socket Contacts shall be applied to appropriate Quadrax cables. The contact assembly

contains an outer shell, a one-piece dielectric, and four signal contacts. An inner crimp ferrule is included with

the cable applied contacts, and an optional sealing boot/plug is also available. These Quadrax Contacts may

also be used in other connector systems such as ARINC 600 Connectors, and MIL-DTL-38999 style

connectors. Contact TE Connectivity Product Engineering for specific application requirements for these other

product lines.

When corresponding with TE Personnel, use the terminology provided in this specification to facilitate inquiries

for information. Basic terms and features of this product are provided in Figure 1.

Figure 1

Quadrax DSub Connectors

and Quadrax Contacts

NOTE: Figures and illustrations are for

reference only and are not drawn to scale.

Pin Shell

Pin Insert Dielectric

Slot

Pin Contact

Inner Ferrule

Cable Not

Included in Kit

Socket Insert

Dielectric

Positioning Key

Socket Contact

Slot

Wire Sealing

Boot (Optional)

Socket Shell

Wiring Key (Index Line)

114-13233

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2. REFERENCE MATERIAL

2.1. Revision Summary

Updated document to corporate requirements and updated text in Paragraph 2.2

2.2. Customer Assistance

Reference Product Base Part Numbers 1445692, 2000314, and Product Code H723 are representative

numbers of Quadrax DSub Connectors and Contacts. Use of these numbers will identify the product line and

help you to obtain product and tooling information. Such information can be obtained through a local TE

Representative, by visiting our website at www.te.com, or by calling PRODUCT INFORMATION or the

TOOLING ASSISTANCE CENTER at the numbers at the bottom of page 1.

2.3. Drawings

Customer Drawings for product part numbers are available from the service network. If there is a conflict

between the information contained in the Customer Drawings and this specification or with any other technical

documentation supplied, the information contained in the Customer Drawings takes priority.

2.4. Manuals

Manual 402-40 is available upon request and can be used as a guide to soldering. This manual provides

information on various flux types and characteristics with the commercial designation and flux removal

procedures. A checklist is included in the manual as a guide for information on soldering problems.

2.5. Specifications

Product Specification 108-2131 and Qualification Test Report 501-574 provides product performance and test

information for the Quadrax Contacts. Test Specification 109-11 provides solderability requirements and

evaluation methods. The DSub connectors are tested to Product Specification 108-2311. Application

Specification 114-13123 provides crimping procedures and requirements for the pin and socket contacts.

2.6. Instructional Material

The following list includes available instruction sheets (408-series) that may provide assembly procedures for

product, operation, maintenance and repair of tooling.

Document Number Document Title

408-2766 Coaxial Cable Stripper Cable Kits 603995

408-7424 Checking Terminal Crimp Height or Gaging Die Closure

408-7516 Application Tooling for Screw-Machine Contacts

3. REQUIREMENTS

3.1. Safety

Do not stack product shipping containers so high that the containers buckle or deform.

3.2. Limitations

The connectors are designed to operate within a temperature range of -65° to 125°C [-85° to 257°F].

NOTE

Temperature rating of the cable must be considered when determining operating temperature of the connector and cable

assembly.

3.3. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition of components used in

the contacts or connectors.

114-13233

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Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product

material.

B. Shelf Life

The contacts and connector kits should remain in the shipping containers until ready for use to prevent

damage. These products should be used on a first in, first out basis to avoid storage contamination.

C. Chemical Exposure

Do not store product near any chemical listed below as they may cause stress corrosion cracking in the

material.

Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds

Amines Carbonates Nitrites Sulfur Nitrites Tartrates

NOTE

Where the above environmental conditions exist, phosphor-bronze contacts are recommended if available.

3.4. Cable Selection and Preparation

Special considerations must be adhered to in the cable stripping operation.

A. Selection

The pin and socket contacts will accept a wire size of 24 and 26 AWG in a 4-conductor (Quad) cable

configuration in 100 Ohm and 150 Ohm. Cable suppliers such as Raychem* and TENSOLITE may be

used. Contact TE to confirm all cable sizes and compatible contacts.

B. Preparation

CAUTION

Reasonable care must be taken not to nick, scrape, or cut any conductors during the stripping operation.

NOTE

Dimensions and procedures for stripping the cable may be found on TE Application Specification 114-13123.

3.5. Crimped Contact Requirements

NOTE

Dimensions and procedures for crimping the contacts may be found on TE Application Specification 114-13123.

3.6. Pin Contact Assembly

NOTE

Dimensions and procedures for assembling pin contacts and pin shell may be found on TE Application Specification

114-13123.

3.7. Socket Contact Assembly

NOTE

Dimensions and procedures for assembling the socket contacts and socket shell may be found on TE Application Specification

114-13123.

3.8. Contact Cavity Numbering

Figure 2 provides information on contact cavity numbering with regards to standard and reverse number

assignments for the pin and socket connector assembly per ARINC 600 Supplement 14.

NOTE

The same specific part number can be used as either a standard or reverse pin assignment. Cavity numbers 2 and 4 are the

same for either standard or reverse assignment. On standard wiring assignment, position 1 will be adjacent to the wiring key

(index line). On reverse assignment, position 3 will be adjacent to the wiring key. Standard verses reverse assignments are

dependent on the location of cavity numbers 1 and 3.

TENSOLITE is a trademark.

114-13233

Rev B

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Figure 2

3.9. Installation of Quadrax Contacts into Plug and Receptacle Connector Assemblies

The following paragraphs provide information on assembly procedures for the pin and socket contact

assemblies installed in the receptacle and plug connectors.

Positioning Key

Wiring Key (Index Line)

Standard Cavity Number Assignment

Socket Contact Mating Face

Pin Contact Mating Face

Socket Contact Mating Face

Pin Contact Mating Face

Positioning Key

Wiring Key (Index Line)

Reverse Cavity Number Assignment

Socket-to-Socket Arrangement

Pin-to-Pin Arrangement

Socket Contact Mating

Face with Reverse Cavity

Number Assignment

Socket Contact Mating

Face with Standard

Cavity Number Assignment

Pin Contact Mating

Face with Reverse Cavity

Number Assignment

Pin Contact Mating

Face with Standard Cavity

Number Assignment

114-13233

Rev B

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A. Installation of Quadrax Pin Contact Assemblies in Receptacle Connectors

Line up the positioning key with the internal key on the connector. Install the pin shell sub-assembly into

the receptacle assembly until the pin shell snaps in place. Insert wire seal until flush with rear surface of

housing. Refer to Figure 3.

Figure 3

B. Installation of Quadrax Socket Contact Assemblies into Plug Connectors

Line up the positioning key with the internal key on the connector. Install the socket shell sub-assembly in

the plug assembly until the socket shell snaps in place. Insert wire seal until flush with rear surface of

housing. Refer to Figure 4.

Figure 4

Pin Shell Assembly

Shown with Wire Seal

Align Contact Key with

Internal Housing Key

Socket Shell Assembly

Shown with Wire Seal

Align Contact Key with

Internal Housing Key

114-13233

Rev B

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3.10. Installation of Backshell Assembly (See Figure 5)

Place one side of the backshell on the back of the connector aligning the rib on the housing with the

groove in the backshell. Make sure that the backshell is on top of the last gland of the sealing boot/plug.

NOTE

Make sure the screw threads are recessed into the strain relief clamp to prevent interference with the housing during

assembly.

Repeat step 1 with the other half of the strain relief clamp.

Using a 5/64-in. Allen wrench, tighten the captive screws.

Apply two cable ties through the backshell as shown.

Figure 5

Captive Screws

Recessed for

Assembly

Seal Gland

Under Backshell

Backshell

Retention Rib

Cable Ties (Customer Supplied)

Captive Screws Thread

into Housing

Retention Rib in

Backshell Groove

114-13233

Rev B

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3.11. Removal of Quadrax Contacts from Plug and Receptacle Connector Assemblies (RR/RR)

Use recommended Extraction Tool 1738894-1 for removal of the pin or socket contacts from the plug or

receptacle connector assemblies. Refer to Figure 6.

Cut wire tie and remove backshell by loosening the captive screws.

Slide sealing boot back up the cable and out of the way.

Insert extraction tool over wire insulation and bottom the tool in the cavity hole.

Pull up while holding the tool and cable. Contact should easily come out.

Figure 6

3.12. Mounting Hardware

A. Assembling Screw Retainer Kit (211883-5) (Figure 7)

Align the oval (flat) side of the retainer with the front of the connector flange.

Slide the retainer onto the flange and align holes.

Thread the retainer screw through the retainer from the back of the flange.

B. Assembling Screwlock Kits (212447-1)

a. Right-Angle Receptacle (Figure 7)

(1) Pass the screwlock through the panel and thread it into the threaded flange of the connector.

NOTE

Recommend torque for the screwlock assembly to be 0.45 N●m [4 in.-lb].

Socket Shell

NOTE: Plug Connector Shown, Process

is Same for Receptacle Connector

Recommended Extraction

Tool 1738894-1

114-13233

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Figure 7

NOTE

Panel thickness is 1.52-1.65 mm [.060-.065 in.].

b. Free Hanging Plug (Figure 8)

(1) Install two flat washers on the screwlock and insert the screwlock through the front of the

connector flange.

(2) Secure the assembly with a lockwasher and a nut.

Figure 8

Screw Retainer Kit

211883-5

Screwlock

Right-Angle PC

Board Receptacle

Cable Plug

Screwlock Kit 212447-1

Male Jackscrew

(Supplied with

Connector

Cable Receptacle

114-13233

Rev B

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3.13. PC Board Connectors

A. PC Board Material and Thickness

PC board material may be glass epoxy (FR-4, G-10), or other TE Engineering approved substrates.

The pc board contact can be installed on various thickness of pc board. Board thickness may vary

depending upon the application, however, contact tail length through the pc board becomes important for

wave soldering operations. A recommended minimum of 1.27 mm [.050 in.] of the contact solder tail

should protrude through the pc board.

Contact the Product Information Center or the Tooling Assistance Center number listed at the bottom

of page 1 for suitability pc board materials or thicknesses.

B. PC Board Layout

The contact holes in the pc board must be located as shown to ensure proper placement and

performance of the connector. Design the pc board using the dimensions provided in Figure 9. The layout

shows the top (component) side of the board.

Figure 9

C. Contact Holes

The contact holes in the pc board must be precisely located to ensure proper placement and optimum

performance of the connector, and must be prepared to the requirements provided in Figure 10.

3.14. Connector Spacing

Care must be taken to avoid interference between adjacent connectors and/or other components. There is no

required spacing between connectors, however spacing may be dependent on variable hardware used and the

clearance required for mating connectors.

114-13233

Rev B

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Figure 10

3.15. Placement

CAUTION

Connectors should be handled only by the housing to avoid deformation, contamination, or damage to the contacts.

When placing connectors on the pc board, make sure that the contacts are aligned and started into the

matching holes before seating the connector onto the pc board.

3.16. Soldering Connectors

The PC Board Quadrax Connector can be soldered with wave, vapor phase, or infrared reflow processes,

provided the temperatures and exposure time are within the ranges specified in Figure 11. TE recommends the

use of SN60 or SN62 solder for the connectors. Refer to Paragraph 2.4 for instructional material that is

available for establishing soldering guidelines.

SOLDERING PROCESS

TEMPERATURE

TIME (At Max Temperature)

Wave

260°C [500°F] (Wave Temperature)

5 Seconds

Vapor Phase

215°C [419°F]

5 Minutes

Infrared Reflow

230°C [446°F]

5 Minutes

Figure 11

A. Flux Selection

Contact solder tines must be fluxed prior to soldering with a mildly active, rosin base flux. Selection of the

flux will depend on the type of pc board and other components mounted on the board. Additionally, the

flux must be compatible with the wave solder line, manufacturing, health, and safety requirements. Call

the Product Information phone number at the bottom of page 1 for consideration of other types of flux.

Some fluxes that are compatible with these connectors are provided in Figure 12.

FLUX TYPE

ACTIVITY

RESIDUE

COMMERCIAL DESIGNATION

KESTER

ALPHA

Type RMA

(Mildly Activated)

Mild

Noncorrosive

186

611

Figure 12

B. Cleaning

After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the

solder and flux for recommended cleaning solvents. The following is a listing of common cleaning solvents

that will not affect the connectors for the time and temperature specified. See Figure 13.

KESTER AND ALPHA are trademarks of their respective companies.

Board Thickness 1.60 [.063] Nominal

Pad Diameter (As

Required)

Tin or Tin/Lead Thickness (As Required)

Dia of Finished Hole After Plating 1.07 [.040] Min●

Drilled Hole Diameter (As Required)

Copper Thickness (As Required) (Maximum

Hardness of Copper to be 150 Knoop)

●Ground Legs 1.65 [.065] Min.

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