TE Connectivity AMPACT 83452 Series Bedienungsanleitung

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*Trademark

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PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

Instruction Sheet

408-9968

14 AUG 15 Rev A

Figure 1

1. INTRODUCTION

The AMPACT Jumper Stud Kits 83452-1 through -4 consist of an AMPACT tap and a 19.05 mm [.750 in.] tin-

plated solid copper stud (p/n 83396-1). AMPACT Disconnect Kits 83470-1 through -9 consist of a disconnect

pigtail connector (p/n 83471-1, live line connector), an AMPACT tap, and a similar tin-plated solid copper stud

(p/n 83396-1). Disconnect Kits 2182452-1 through -5 consist of a disconnect pigtail connector (p/n 2182405-1

live line connector), an AMPACT TAP, and a 12.70 mm [.500 in.] tin-plated solid copper stud (p/n 83396-2).

MGV900’s casting weight is 0.89 kg [1.95 lbs] and MGV1200’s casting weight is 1.35 kg [2.95 lbs]. See Table 1

for more details. Section 3 is applicable for both jumper stud kits and disconnect kits while Section 4 is

applicable for disconnect kits only. All components of these kits meet or exceed the requirements for

ANSI C119.4.

NOTE

Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference

only and are not drawn to scale.

Reasons for reissue are provided in Section 6, REVISION SUMMARY.

2. DESCRIPTION

The AMPACT disconnect connector is a heavy duty high conductivity copper connector. Incorporated in the

body is a two bolt NEMA spaced pad for jumper terminal attachment. The disconnect utilizes wedge pressure

technology to provide reliable connection to the jumper stud. The disconnect is equipped with a hot stick

eyebolt and stabilizer ribs to facilitate easy and quick installation with hot sticks.

The connector kit or components are selected according to the wire combination shown in the selection chart,

Table 1.

AMPACT* Jumper Stud Kits 83452-[ ] and

Disconnect Kits 83470-[ ] and 2182452-[ ]

Jumper Stud Kit (3/4” Stud)

Disconnect Kit (1/2” Stud)

NOTE: Dimensions are for reference only.

AMPACT Tap

Assembly

Jumper Stud

AMPACT Tap

Assembly

Disconnecting Pigtail

Connector

Stabilizer Rib

Hot Stick

Eyebolt

Jumper Stud

100°

408-9968

Rev A

2 of 4

AMPACT DISCONNECT AND JUMPER STUD KITS

KIT NAME

NAME

½ INCH STUD

¾ INCH STUD

PIGTAIL CONNECTOR

INCLUDED

TAP

CATALOG NO.

10864L5

10864L4

MGV900

MGV1200

PART NO.

83396-2

83396-1

2182405-1

83471-1

MGV900

Disconnect Kit

2182452-1

600458

2182452-2

600465

2182452-3

1-602031-8

2182452-4

1-602031-6

2182452-5

602121-9

¾ Inch Diameter

Jumper Stud Kit

83452-1

1-602031-7

83452-2

1-602031-5

83452-3

1-602031-3

83452-4

602031-5

MGV1200

Disconnect Kit

83470-1

1-602031-7

83470-2

1-602031-5

83470-3

1-602031-3

83470-4

602121-5

83470-5

602031-8

83470-6

602031-9

83470-7

1-602031-4

83470-8

1443515-1

83470-9

602180-7

NOTE: The marked boxes specify the parts that are included in the corresponding kit.

Table 1

3. INSTALLATION OF AMPACT TAP AND JUMPER STUD

1. Select appropriate kit or component from Table 1.

DANGER

AVOID PERSONAL INJURY, always follow ALL applicable industry safety precautions and the safety precautions included in

the referenced manuals. See NOTE below.

NOTE

Follow safety precautions for standard AMPACT installation procedures for hand applications (Customer Manual 409-2106), or

hot stick applications (Customer Manual 409-2197).

2. Thoroughly clean conductor using approved cleaning method and materials.

3. Install AMPACT tap and jumper stud utilizing standard AMPACT installation procedures. See Figures

2, 3, and 4.

Figure 2

“C”

Jumper Stud

Assemble Jumper Stud

and “C” to Conductor

408-9968

Rev A

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Figure 3

Figure 4

4. DISCONNECT PIGTAIL CONNECTOR 83471-1 (Live Line Connector)

4.1. Installation

1. Before installation ensure that the sliding wedge is secure in the connector body and moves easily on

the thread.

2. Turn eyebolt counterclockwise until wedge bottoms against body.

3. Bolt the jumper cable terminal to the NEMA pad.

CAUTION

Installation torque not to exceed 54.2 Nm [40 ft-lb] for ½ inch silicone bronze hardware.

4. Using a hot stick, grip disconnect eyebolt, and secure disconnect assembly utilizing the stabilizing ribs

as shown in Figure 5.

Figure 5

Wedge

Position Wedge

and Tap in Place

Tool

Install Tap

Disconnect Pigtail

Connector

Stabilizer Ribs in

Hot Stick Grooves

Hot Stick

408-9968

Rev A

4 of 4

5. Push the disconnect assembly on to the jumper stud and release hot stick enough to disengage the

stabilizing ribs. Turn the eyebolt clockwise to apply a torque of 22 Nm [16 ft. lbs]. See Figure 6.

Figure 6

6. Figure 7, Illustrates optional configuration.

Figure 7

5. TOOL RETURN OR REPLACEMENT

Order tools through your TE Representative, or call 1-800-327-6996, or send a facsimile of your purchase order

to 514-671-1525 or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

In Canada, write to:

TYCO ELECTRONICS CANADA ULC

20 ESNA PARK DR.

MARKHAM, ONTARIO

CANADA L3R 1E1

6. REVISION SUMMARY

Updated document to corporate requirements

Changed text in title and Section 1 –INTRODUCTION

Added new table in Figure 2 and CAUTION note to Paragraph 4.1.3

Updated text in Section 5

Stabilizer Ribs

Disengaged

from Hot Stick

Hot Stick

Eyebolt

Hot Stick

Clockwise

Disconnect Pigtail

Connector

Hot Stick

“C”

Jumper Stud

Optional Configuration

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