TE Connectivity CEELOK FAS-T Bedienungsanleitung

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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

408-32046

CEELOK FAS-T* Cable Harness

Manufacturing Guide 02 APR 12 Rev A

Figure 1

1. INTRODUCTION (Figures 1 and 2)

The following instructions detail the steps for

terminating the CEELOK FAS-T Connector harness.

Refer to documents: Raychem RCPS-100-70

installation procedure for solder sleeve termination;

Application Specification 114-32025 for CEELOK

FAS-T High Speed Circular Connector System; and

Installation Procedure ELE-3COP-375 for braid

termination using a band strap adapter.

Dimensions in this instruction sheet are in

millimeters [with inches in brackets]. Figures and

illustrations are for reference only and are not

drawn to scale.

Figure 2

1. Cut the cable to the desired length. Use an

appropriate cable cutter. Mark and strip

approximately 31.75 ±1.57 mm [1.25 ±.062 in.] of

cable jacket over the braid section. Refer to Figures

3 and 4.

Raychem is a trademark.

Figure 3

Figure 4

2. Fold the braid back over the cable jacket and

remove foil wrap (if it exists) to expose the internal

conductors. Refer to Figure 5.

Heat Sink Boot

Jam Nut

Coupling Ring

Cat6A Cable

Full Mate Indicator

Receptacle

Connector

Plug Connector

NOTE

Cable O.D. Range:

5.59-10.16 mm [.220-.400 in.]

MaximumConductor

Insulation Diameter

1.27 mm [.050 in.]

Cat6A Cable

408-32046

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Rev A

Figure 5

3. Untwist the conductor pairs and strip to the length

of approximately 3.18 ±0.76 mm [.125 ±.030 in.].

Terminate pins (2102349-3) or sockets (2102350-5)

to the conductors using crimp tool M22520/2-01

with positioner K1850. Refer to Figures 6 thru 8.

Figure 6

Figure 7

Figure 8

4. Re-twist wires to include two full twists prior to

inserting them into the connector housing. Insert the

contact into the circuit cavity and push it into the

cavity until it “clicks” into place. During insertion,

care should be taken to make sure the conductor

pairs are loaded into adjacent circuit cavities.

For example, one pair should be loaded into cavities

(1 and 2), another pair in cavities (3 and 4), another

pair in cavities (5 and 6), and another pair in cavities

(7 and 8). If it is difficult to seat the contacts by

hand, the insertion tip of tool DHK696 can be used.

The tip will push on the rear of the crimp barrel of

the contact. Refer to Figures 9 thru 12.

Figure 9

Figure 10

Figure 11

3.18 ±0.76

[.125 ±.030]

Socket

2102350-5

2102349-3

408-32046

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Rev A

Figure 12

5. In cases where the contact needs to be removed

from the connector after it is locked in place, the

extraction tip of tool DHK696 is inserted into the

circuit cavity to engage the latching clip tine to

release it from the contact. The tip of the tool should

be inserted at the outer side of the circuit cavity pair

and oriented approximately 90° to the cavity I.D.

lettering.

The tip is inserted until the handle is bottomed on

the plastic housing. the wire is then gripped and

held against the tool body as the tool is carefully

removed. The contact can then be re-inserted after

it is repaired or replaced. Refer to Figures 13

thru 15.

Be careful not to nick the wire insulation of the

conductor or damage the tool tip during tool tip

insertion.

Figure 13

Figure 14

Figure 15

6. Fold the braid back up, over the rear of the

connector body and comb out in a uniform pattern

over the knurled portion. The braid is then

terminated to the connector shell with a CRES-Lock

band strap (BND-0812-S) applied with a Micro

Tie-Dex II, A30199 hand tool.

Prepare the band for termination by looping the end,

through the buckle slot twice to create a double

wrap slightly larger than the back of the connector

shell (approximately 15.88 mm [.625 in.]). Insert the

free end of the strap into the tool termination slot

such that the looped portion of the band faces down

and the buckle is approximately flush with the tool

face.

Slide the band along the shield so that it is located

within the knurled portion of the shell.Tighten the

band by repeatedly squeezing the ratchet handle

until it locks against the tool body.

CAUTION

408-32046

4of 6

Rev A

Trim the excess band by squeezing the cutoff

handle until the band shears off. Remove the

excess band from the tool by depressing the

release handle and pulling it free. Trim the excess

braid flush with the forward lip of the connector shell

at the end of the knurled portion with side cutters.

Refer to Figures 16 thru 22. For further information

on terminating band straps, refer to Installation

Procedure ELE-3COP-375.

Figure 16

Figure 17

Figure 18

Figure 19

Figure 20

Figure 21

408-32046

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Rev A

Figure 22

7. Position the heat shrink boot over the terminated

braid such that the lip end of the boot extends

beyond the raised rib on the connector shell. Apply

heat to the front of the boot uniformly until it shrinks

down and the boot lip engages the raised rib on the

connector.

Continue to apply uniform heat to the boot, working

back along its length until it is completely recovered

over the connector body and cable jacket. Refer to

Figures 23 thru 25. Additional application

instructions are included on the heat shrink boot

packaging.

Figure 23

Figure 24

Figure 25

8. EMI shielding can be maximized through an

application of a braid sock termination to the

connector back shell in lieu of termination of the

cable shield directly to the connector. Follow the

cable preparation and contact crimp and assembly

procedures of Steps 1 thru 4, except strip back the

cable jacket braid so that approximately 6.35 mm

[.25 in.] is exposed.

Cut a piece of braid sock to approximately

28.58 mm [1.125 in.] in length and position it so that

one end over-laps the exposed cable braid and the

other end extends over the knurled portion of the

connector back shell.

Position a solder sleeve over the braid sock and

cable so that the solder ring of the solder sleeve is

in the area where the braid sock and cable braid

over-lap. Apply the solder sleeve with a heat gun go

that the solder ring completely reflows. Refer to

Raychem RCPS-100-70 installation procedure for

solder sleeve termination. Complete the termination

of the braid sock to the connector shell with a band

strap and apply a heat shrink boot per Steps 6

and 7. Refer to Figures 26 thru 28.

Figure 26

Figure 27

Raychem is a trademark.

6.35 [.250]

Solder

Ring

408-32046

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Rev A

Figure 28

2. REVISION SUMMARY

•Initial release of document

Reflowed

Solder Ring

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