TE Connectivity PRO- CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand Crimping

Tool Assembly 58628- 1 with 408--4452

LOC B

1of 4

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1 -- 800 --722 -- 1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

29 APR 11 Rev BDie Assembly 58628- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

The PRO--CRIMPER III Hand Crimping Tool Assembly is a “Commercial”

grade tool and is designed primarily for field installation, repair, maintenance

work, or prototyping in industrial, commercial, or institutional applications.

Product crimped with this tool will meet the crimp height requirement for hand

tools in the appropriate 114 series specification, but may not comply with other

feature parameters of the specification. TE Connectivity offers a variety of tools

to satisfy your performance requirements. For additional information, contact

the Tooling Assistance Center at 1--800 --722 --1111.

Front of Tool

Die Assembly

Moving Jaw

Ratchet Adjustment

Wheel

Moving

Handle

Stationary

Handle

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

Wire

TE Die

Product

}

Insulation Diameter (Max) (mm [in.])

for Receptacle Series Size

ssem

}

(AWG) 110 and 125 187 and 250

(mm [in.])

Standard Large Standard Large

26--22 2.54 [.100] — — —

58628--2 Ultra--Fast FASTON*

22--18 3.05 [.120] 5.84 [.230] 3.43 [.135] 5.84 [.230] 7.14+0.41

[

]

16--14 —6.60 [.260] 4.06 [.160] 6.60 [.260]

[

]

}Contact the Tooling Assistance Center or Product Information (at the numbers listed below) for specific receptacle part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool Assembly

58628--1 consists of Die Assembly 58628--2 and

PRO--CRIMPER III Hand Crimping Tool Frame

354940--1. The tool is used to crimp the receptacles

onto the wire sizes listed in Figure 1.

Read these instructions thoroughly before crimping

any receptacles.

If these instructions are revised, reasons for revison

will be listed in Section 9, REVISION SUMMARY.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

are for identification only and are not drawn to

scale.

NOTE

408- 4452

Rev B2 of 4

Figure 2

Tool Frame

Die Retaining

Screws

Crimper Die

Anvil Die

Crimping Chamber

Wire Size Markings

Die Retaining Pin

(4 Places)

2. DESCRIPTION (Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full crimping. The tool

frame holds a die assembly with three crimping

chambers.

The die assembly features an anvil die and a crimper

die. Die retaining pins and die retaining screws are

used to position and secure the dies in the tool frame.

3. INSTALLATION AND REMOVAL OF

DIE ASSEMBLY (Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the anvil die so that the chamfered edge

faces outward when mounted in the moving jaw of

the tool frame. Place the crimper die so that the

chamfered edge faces outward when mounted in

the stationary jaw.

3. Insert the die retaining screws and die retaining

pins through each jaw and into each die. Tighten

the die retaining screws just enough to hold the

dies in place. Do not tighten the screws completely

at this time.

4. Carefully close the tool handles, making sure

that the anvil die and crimper die align properly.

Continue closing the tool handles until the ratchet

in the tool frame has engaged sufficiently to hold

the dies in place, then tighten both die retaining

screws.

5. To disassemble, open the tool handles, remove

the four die retaining pins and two die retaining

screws, and slide the dies out of the tool jaws.

4. CRIMPING PROCEDURE

Initially, the crimping chambers and tool ratchet

should be inspected as specified in Section 5,

CRIMP HEIGHT INSPECTION, and Section 6,

RATCHET ADJUSTMENT, to verify reliability

before using the tool.

Refer to Figure 1 and select wire of the specified size.

Strip the wire to the length indicated, taking care not

to nick or cut wire strands. Select an applicable

receptacle and identify the appropriate crimping

chamber according to the wire size markings on the

dies. Refer to Figure 3 and proceed as follows:

1. Squeeze tool handles together until the ratchet

releases and then allow the tool jaws to open fully.

2. Insert the receptacle (mating end first) into the

BACK of the tool in the appropriate crimping

chamber so that the flat side of the receptacle

faces the anvil die. Make sure that the wire barrel

is centered in the crimping chamber.

3. Hold the receptacle in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the receptacle in position. Do

NOT deform the wire barrel.

4. Insert the stripped wire into the wire barrel of the

receptacle.

5. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped receptacle.

NOTE

408- 4452

3of 4Rev B

Figure 3

Back of Tool

Receptacle

Crimping

Chamber

Strip Length

Anvil Die

Crimper Die

Wire

6. Inspect the crimped receptacle to ensure that

the crimp is centered on the wire barrel and the

wire is fully inserted. Check the receptacle crimp

height as described in Section 5. If necessary,

adjust the crimp height as described in Section 6.

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of a plug gage

conforming to the dimensions provided in Figure 4.

TE does not manufacture or market these gages. To

gage the crimping chambers, proceed as follows:

Refer to 408--7424 for information about the use

and ordering of plug gages and crimp--height

comparators.

1. Remove traces of oil or dirt from crimping

chambers and plug gages.

2. Close the tool handles until it is evident that the

dies have bottomed; hold the tool in this position.

Do NOT force the dies beyond initial contact.

3. Carefully insert GO element straight into the

corresponding crimping chamber; do not force it.

The GO element must pass completely through the

crimping chamber. See Figure 4.

4. In the same manner, try to insert the NO--GO

element into the same crimping chamber. The

NO--GO element may start entry, but must not

pass completely through the crimping chamber.

If the crimping chambers conform to the gage

inspection, they are considered dimensionally correct,

and should be lubricated with a THIN coat of any

good SAE 20 motor oil. If not, the tool must be

adjusted according to Section 6, CRIMP HEIGHT

ADJUSTMENT.

GO Dim.

Suggested Plug Gage Design

NO--GO Dim.

25.4 [1.00]

Min Typ

rim

Gage Element Dimensions (mm [in.])

Chamber GO NO--GO

26--22 1.4732--1.4808

[.0580--.0583]

1.5723--1.5748

[.0619--.0620]

22--18 1.6002--1.6078

[.0630--.0633]

1.6993--1.7018

[.0669--.0670]

16--14 1.8542--1.8618

[.0730--.0733]

1.9532--1.9558

[.0769--.0770]

Crimping

Chamber

Element

NO--GO

Element

NOTE

408- 4452

Rev B4 of 4

6. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the front of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel counterclockwise to a higher--numbered

setting. If a looser crimp is required, rotate the

adjustment wheel clockwise to a lower--numbered

setting.

4. Re--assemble the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, the

adjustment setting is correct. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

Figure 5

7. MAINTENANCE AND INSPECTION

7.1. Maintenance

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

7.2. Visual Inspection

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimping sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 8, REPLACEMENT.

8. REPLACEMENT

Customer--replaceable parts are shown in Figure 1.

Available separately, PRO--CRIMPER III Hand

Crimping Tool Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your TE representative, or call 1--800--526--5142, or

send a facsimile of your purchase order to

717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105--3608

9. REVISION SUMMARY

Revisions to this instruction sheet include:

SUpdated document to corporate requirements.

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