TE Connectivity PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 58546- 2 408--8678

LOC B

1of 6

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TE logo is a trademark.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

17 Mar 11 Rev Cwith Die Assembly 58545- 1

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. TE offers a variety of tools to satisfy your

performance requirements. For additional information, contact the Tooling

Assistance Center at 1--800--722--1111.

Front of Tool

Die Assembly

Moving Jaw

Ratchet

Adjustment

Wheel

Moving

Handle

Stationary

Handle

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

Wire

TE Die Assembly Product Family}Size

(AWG)

Strip Length

(mm [In.])

SOLISTRAND* Terminal (Standard) 22--14 4.37--5.16 [.172--.203]

SOLISTRAND Terminal (Standard) and

Butt Splice 12--10 6.35--7.14 [.25--.281]

58545--1 SOLISTRAND Terminal (Long Barrel) or

Butt Splice 22--14 6.35--7.14 [.25--.281]

SOLISTRAND Terminal Parallel Splice 22--14 7.94--8.73 [.312--.344]

}Contact the Tooling Assistance Center or Product Information (at the number listed below) for specific terminal and splice part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool Assembly

58546--2 consists of Die Assembly 58545--1 and

PRO--CRIMPER III Hand Crimping Tool Frame

354940--1. The tool is used to crimp the terminals and

splices onto the wire size listed in Figure 1.

Read these instructions thoroughly before crimping

any terminals or splices.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

are for reference only, and are not drawn to scale.

ORIGINAL INSTRUCTIONS

NOTE

408- 8678

Rev C2 of 6

Figure 2

Upper Die

Lower Die

Indenters

Anvils

Die Retaining

Screws

Stationary Jaw

Reasons for revision are given in Section 9,

REVISION SUMMARY.

2. DESCRIPTION (Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full crimping.

The tool frame holds a die assembly with three

crimping chambers. The die assembly features an

upper die and a lower die. Die retaining screws are

used to position and secure the dies in the tool frame.

3. DIE ASSEMBLY INSTALLATION AND REMOVAL

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the upper die in the stationary jaw of the

tool frame so that the largest indenter is facing

inward. See Figure 2.

3. Insert the die retaining screw through the

stationary jaw and through the die. Tighten the

screw just enough to hold the die in place. Do not

tighten the screw completely at this time.

4. Place the lower die in the moving jaw of the tool

frame so that the largest anvil is facing inward. See

Figure 2.

5. Insert the die retaining screw through the

moving jaw and through the die. Tighten the screw

just enough to hold the die in place. Do not tighten

the screw completely at this time.

6. Carefully close the tool handles, making sure

that the anvils and indenters align properly.

Continue closing the tool handles until the ratchet

has engaged sufficiently to hold the dies in place,

then tighten both die retaining screws.

7. To disassemble, open the tool handles until the

ratchet releases, remove the two die retaining

screws, and slide the dies out of the tool jaws.

4. CRIMPING PROCEDURE

Before using the tool, the crimping chambers and

tool ratchet should be inspected as specified in

Section 5, CRIMP HEIGHT INSPECTION, and

Section 6, RATCHET (Shut Height)

ADJUSTMENT.

Refer to Figure 1 and select wire of the specified size

and insulation diameter. Strip the wire to the length

indicated, taking care not to nick or cut wire strands.

Select an applicable terminal or splice and identify the

appropriate crimping chamber according to the wire

size markings on the dies. Refer to Figure 3 and

proceed as follows:

The crimping chamber marked “12--10” cannot be

used to crimp spade--type terminals.

1. Hold tool so that the back (wire side) is facing

you. Squeeze tool handles together until the

ratchet releases, then allow them to open fully.

NOTE

408- 8678

3of 6Rev C

Figure 3

Terminal

Terminal Wire Barrel

Centered on Anvil of

Lower Die

Splice

Splice Wire Barrel

Centered on Anvil of

Lower Die

Brazed Seam

Positioned Toward

Indenter

Splice Wire Barrel

Centered on Anvil of

Lower Die

Parallel Splice

Stripped

Wire

2. Center the terminal or splice wire barrel on the

anvil of the upper die as shown in Figure 3. If

visible, be sure to place the brazed seam on the

terminal or splice toward the indenter.

3. Hold the wire barrel in place and squeeze the

tool handles together until ratchet engages

sufficiently to hold the terminal or splice in position.

Do NOT deform the insulation barrel or wire barrel.

4. Insert stripped wire into the wire barrel, making

sure that the insulation does not enter the wire

barrel. See Figure 3.

5. Holding wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open, then remove crimped terminal or splice.

6. To crimp the other half of a splice, reposition the

uncrimped wire barrel in the crimping chamber, and

repeat the crimping procedure.

If splice cannot be turned for crimping the other

half, turn the tool around.

7. Inspect the crimped terminal or splice according

to Figure 4. Check the crimp height as described in

Section 5. If necessary, adjust the ratchet (shut

height) as described in Section 6.

Damaged terminals and splices may not be used.

If a damaged terminal or splice is evident, it must

be replaced with a new one.

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of plug gages

conforming to the dimensions provided in Figure 5.

TE does not manufacture or market these gages.

To gage the crimping chamber, proceed as follows:

1. Remove traces of oil or dirt from the crimping

chamber and plug gage.

2. Close the tool handles until the dies have

bottomed. Do NOT force dies beyond initial

contact.

3. Align the GO element with the crimping

chamber. Push element straight into the crimping

chamber without using force.

The GO element must pass completely through the

crimping chamber. See Figure 5.

4. Align the NO--GO element and try to insert it

straight into the same crimping chamber. The

NO--GO element may start entry, but must not

pass completely through the crimping chamber.

SeeFigure5.

NOTE

CAUTION

408- 8678

Rev C4 of 6

Butt Splice

Inspection

Hole

Figure 4

Crimp is centered on wire barrel. It is acceptable for

crimp to be slightly off center, but NOT OFF THE END of

the wire barrel.

Wire size being used matches wire size range stamped

on terminal or splice and dies.

Wire insulation does not enter wire barrel.

Wire is flush with or extends slightly beyond end of wire

barrel. Wire is visible through inspection hole of splices.

Terminal

Parallel Splice

If the crimping chamber conforms to the gage

inspection, the tool is considered dimensionally

correct, and should be lubricated with a THIN coat of

any good SAE 20 motor oil. If not, the tool must be

returned to TE for further evaluation and repair. Refer

to Section 8, REPLACEMENT.

For additional information regarding the use of a plug

gage, refer to instruction sheet 408--7424.

6. RATCHET(Shut Height) ADJUSTMENT (Figure 6)

The frame assembly ratchet mechanism features an

adjustment wheel with numbered settings. If the dies

do not bottom, adjust the ratchet as follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the opposite side of the frame.

ted

Die Closure

12.7 [.50]

Min Typ

Dim.

50.8 [2.00]

Min Typ

“R”

NO--GO

Dim.

“R”

Crim

Gage Element Dimensions

Chamber

(Die Marking) GO NO--GO “R”

(Radius)

22--16 1.143--1.151

[.0450--.0453]

1.344--1.346

[.0529--.0530] 1.57 [.062]

16--14 1.346--1.354

[.0530--.0533]

1.547--1.549

[.0609--.0610] 1.98 [.078]

12--10 1.905--1.913

[.0750--.0753]

2.106--2.108

[.0829--.0830] 2.77 [.109]

NO--GO Element May Start Entry, But Must Not

Pass Completely Through Crimping Chamber

GO Element Must Pass Completely

Through Crimping Chamber

3. Observe the ratchet adjustment wheel. If the

dies do not bottom, rotate the adjustment wheel

COUNTERCLOCKWISE to a higher--numbered

setting.

4. Replace the lockscrew.

408- 8678

5of 6Rev C

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

Figure 6

7. MAINTENANCE AND INSPECTION

7.1. Maintenance

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

7.2. Visual Inspection

The die assembly should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimping chambers for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the tool or dies must be

replaced. See Section 8, REPLACEMENT.

8. REPLACEMENT

Customer--replaceable parts are shown in Figure 1.

Available separately, PRO--CRIMPER III Hand

Crimping Tool Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your TE Representative, or call 1--800--526--5142, or

send a facsimile of your purchase order to

717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For tool repair service, please contact a TE

Representative at 1--800--526--5136.

9. REVISION SUMMARY

Revisions to this instruction sheet include:

SUpdated document to corporate requirements.

408- 8678

Rev C6 of 6

PRO-CRIMPER III Hand Tool Frame 354940- 1

with Die Set 58545-1

(Instruction Sheet 408-9930)

SDE PEW- 12 Hand Tool 9-1478240-0

with Die Set 58545-1

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076- 2

with Die Set 58545-3

(Customer Manual 409-10052)

626 Adapter 679304-1

with Die Set 58545-4

(Instruction Sheet 408-4070)

Battery Tool (Shouldered Die) 1725837-1, -2

with Die Set 58545-3

(Customer Manual 409-10053)

Battery Tool (Pin Die) 1213890- 1, - 2

(Customer Manual 409-10065)

Die Assembly 58545- [ ] Can Also Be Used With the Following Tools:

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