Terex Genie Z4525XCM-2501 Bedienungsanleitung

Operator's Manual

Serial Number Range

Z®-45 XC™

with

Maintenance

Information

Original Instructions

Third Edition

First Printing

Part No. 1313341GT

from Z4525XCM-2501

Operator's Manual Third Edition • First Printing

Z®-45 XC™Part No. 1313341GT

Front Matter

Manufacturer:

Terex Global GmbH

Bleicheplatz 2

Schaffhausen, 8200

Switzerland

EU Authorized representative:

Genie Industries B.V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

UK Authorized representative:

Genie UK Limited

The Maltings

Wharf Road

Grantham

NG31 6BH

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 6

General Safety ...................................................... 9

Personal Safety................................................... 12

Work Area Safety................................................ 13

Legend ................................................................ 22

Controls............................................................... 23

Inspections.......................................................... 37

Operating Instructions......................................... 50

Transport and Lifting Instructions ....................... 64

Maintenance ....................................................... 67

Specifications...................................................... 71

Third Edition: First Printing, December 2022

Genie and "Z" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

"XC" is a trademark of Terex South Dakota, Inc.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Supply of Machinery (Safety) Regulations 2008

Third Edition • First Printing Operator's Manual

Introduction

Part No. 1313341GT Z®-45 XC™1

Introduction

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Serial number

stamped on chassis

Serial label

(located under cover)

Intended Use and Familiarization

Guide

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site. Before operating the machine, it’s

the operator’s responsibility to read and

understand this familiarization guide.

Each person must be trained to operate a

Mobile Elevating Work Platform (MEWP).

Familiarization with the MEWP must be given

to each person who is authorized, competent

and trained.

Only trained and authorized personnel should

be permitted to operate the machine.

The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the

Operator’s Manual.

The Operator’s Manual is located in the

manual storage container, at the platform.

For specific product applications, see

Contacting The Manufacturer.

Operator's Manual Third Edition • First Printing

Introduction

2 Z®-45 XC™Part No. 1313341GT

Platform controls symbology and related

machine movement:

Platform level

Platform rotate

Jib boom up/down

Primary boom up/down

Turntable rotate

Primary boom extend/retract

Secondary boom up/down

Drive forward/reverse

Steer right/left

Third Edition • First Printing Operator's Manual

Introduction

Part No. 1313341GT Z®-45 XC™3

Ground controls symbology and related

machine movement:

Platform level

Platform rotate

Jib boom up/down

Primary boom up/down

Turntable rotate

Primary boom extend/retract

Secondary boom up/down

Sequential functions and movement:

•Drive and steer.

Interlocked functions:

•Elevated drive speed.

•Elevated drive in an off-level condition.

•Drive enable when the boom is rotated past the

non-steer wheels.

•All platform and ground controls.

Limitations of use:

•The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site.

•Do not elevate the platform unless the machine

is on firm level ground.

Stability enhancing means:

•Foam filled tires

Restricted operating envelope:

•500 lbs/227 kg platform capacity.

Operator's Manual Third Edition • First Printing

Introduction

4 Z®-45 XC™Part No. 1313341GT

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used by

Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register

your machine and keep your contact information

up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Third Edition • First Printing Operator's Manual

Introduction

Part No. 1313341GT Z®-45 XC™5

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety rules—

safety and operator’s manuals and machine

decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may

damage the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding,

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Operator's Manual Third Edition • First Printing

Symbol and Hazard Pictorials Definitions

6 Z®-45 XC™Part No. 1313341GT

Symbol andHazard Pictorials Definitions

Crush hazard

Keep away from

moving parts

Read the operator’s

manual

Overhead

obstruction

Collision hazard

Electrocution hazard

Maintain required

clearance

Tip-over hazard

Electrocution hazard

Avoid contact

Disconnect battery

Wind speed

Machine not level

Third Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1313341GT Z®-45 XC™7

Manual force

No smoking.

No flame.

Stop engine.

Explosion hazard

Burn hazard

Explosion hazard

Wheel load

Tire specifications

No smoking

Explosion hazard

Fire hazard

Platform tie-down

instructions

Lifting and tie down

instructions

Lanyard anchorage

points

Tie-down point

Lifting point

Operator's Manual Third Edition • First Printing

Symbol and Hazard Pictorials Definitions

8 Z®-45 XC™Part No. 1313341GT

Maximum capacity

Runaway hazard

Color coded

direction arrows

Pressure rating for air

line to platform

Voltage rating for

power to platform

Recovery procedure if tilt alarm sounds while

elevated.

Platform uphill:

1Lower primary.

2Lower secondary.

3Retract primary.

Platform downhill:

1Retract primary.

2Lower secondary.

3Lower primary.

Access by trained

and authorized

personnel only

Crush hazard

Support the platform

or boom during

maintenance

Auxiliary lowering

Platform overloaded

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