Terex Genie ZX13515-2559 Bedienungsanleitung

Operator's Manual

Serial Number Range

135/70 from ZX13515

2559 CE

With Jib Extend

with Jib-Extend™

with

Maintenance

Information

Original Instructions

Second Edition

Third Printing

Part No. 1258936

Operator's Manual Second Edition • Third Printing

ZX-135/70 Part No. 1258936

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 4

General Safety ...................................................... 6

Personal Safety..................................................... 9

Work Area Safety................................................ 10

Legend ................................................................ 18

Controls............................................................... 19

Inspections.......................................................... 28

Operating Instructions......................................... 46

Transport and Lifting Instructions ....................... 55

Maintenance ....................................................... 58

Specifications...................................................... 62

Second Edition: Third Printing, September 2015

Genie and "ZX" are registered trademarks of

Terex South Dakota, Inc. in the U.S.A. and many

other countries.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Second Edition • Third Printing Operator's Manual

Introduction

Part No. 1258936 ZX-135/70 1

Introducti on

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to

an aerial work site.

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used by

Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register your

machine and keep your contact information up to

date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

Operator's Manual Second Edition • Third Printing

Introduction

2 ZX-135/70 Part No. 1258936

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules—safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Second Edition • Third Printing Operator's Manual

Introduction

Part No. 1258936 ZX-135/70 3

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

DANGER

WARNING

CAUTION

NOTICE

Operator's Manual Second Edition • Third Printing

Symbol and Hazard Pictorials Definitions

4 ZX-135/70 Part No. 1258936

Symbol and Hazard P ictorials Definiti ons

Crush hazard Keep away from

moving parts

Crush hazard Overhead obstruction Collision hazard

Electrocution hazard Maintain required

clearance

Tip-over hazard Tip-over hazard Tip-over hazard

Electrocution hazard Avoid contact Disconnect battery Read the operator’s

manual

Read the service

manual

Explosion hazard No smoking.

No flame.

Stop engine.

Explosion hazard Burn hazard Fire extinguisher

Fire hazard No smoking Explosion hazard No step Lanyard anchorage

points

Second Edition • Third Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1258936 ZX-135/70 5

Platform tie-down

instructions

Lifting & tie down instructions Tie-down point Lifting point

Wind speed Maximum capacity Weight of welder

reduces capacity

Wheel load Tire specifications

Recovery procedure if tilt alarm sounds while

elevated

Platform uphill:

1Lower primary

2Retract/lower

secondary

3Retract primary

Platform downhill:

1Retract primary

2Retract / lower

secondary

3Lower primary

Do not use ether or

other high energy

starting aids on

machines equipped

with glow plugs.

Voltage rating for

power to platform

Pressure rating for

air line to platform

Color Coded

Direction Arrows

Runaway Hazard Access by trained

and authorized

personnel only

Manual force

Operator's Manual Second Edition • Third Printing

General Safety

6 ZX-135/70 Part No. 1258936

General Safety

Second Edition • Third Printing Operator's Manual

General Safety

Part No. 1258936 ZX-135/70 7

Operator's Manual Second Edition • Third Printing

General Safety

8 ZX-135/70 Part No. 1258936

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