Terex TM Series Bedienungsanleitung

Tech-Tip 134 1 Released: 5/18/2020

Tech Tips

Service Call:

TM Wear Pad Adjustment

Tools Required:

9/16” wrench or socket

1/4” allen wrench

Tape measure

Blue loctite

Grease lithium base EP#2

Model(s):

TM Models with End Mount Platforms

Tech-Tip 134 2 Released: 5/18/2020

Tech Tips

Tech Tip Safety Rules

Danger

Failure to obey the instructions and safety rules in the appropriate

Operator's Manual and Service Manual for your machine will result in

death or serious injury. Many of the hazards identified in the operator’s

manual are also safety hazards when maintenance and repair

procedures are performed.

Do Not Perform Maintenance Unless:

•You are trained and qualified to perform maintenance on this

machine.

•You read, understand and obey:

omanufacturer’s instructions and safety rules

oemployer’s safety rules and worksite regulations

oapplicable governmental regulations

•You have the appropriate tools, lifting equipment and a suitable

workshop.

The information contained in this tech tip is a supplement to the service

manual. Consult the appropriate service manual of your machine for

safety rules and hazards.

Tech-Tip 134 3 Released: 5/18/2020

Tech Tips

Step 1

Position the unit with the booms in the stored

position and the engine OFF, check the rollers

on the upper and lower booms for proper

installation and adjustment per the unit specific

maintenance manual and Tech-tip #121.

Step 2

Starting at the 4 wear pads at the end of the

outer boom, center the inner boom sidewalls

over the rollers, measure the gap from the inner

boom and the outside of the outer boom.

Tech-Tip 134 4 Released: 5/18/2020

Tech Tips

Step 3

Add or remove shims under the wear pads and

pad weldments on each side of the inner boom.

To ensure that the inner boom sidewalls travel

over the center of the rollers. The total gap

cannot be greater than 1/16” between wear pads

and inner boom.

Note: The rollers must be positioned under the

side plates of the boom to allow the side plates

to support the weight. Failure to do so can cause

damage to the bottom plate of the inner boom.

Tech-Tip 134 5 Released: 5/18/2020

Tech Tips

Step 4

When the wear pad is shimmed to the desired

dimension, apply blue loctite to the threads of

the 5/16” countersunk fastener and torque to a

standard torque value of 20 ft-lbs.

Step 5

Before installing the wear pad assemblies, note

the orientation of the beveled edge of the wear

pad. This bevel allows clearance for the welds

on the lower extension boom.

On the lower boom:

•The top 4 wear pads are installed with the

bevel up.

•The 4 bottom wear pads are installed with

the bevel down.

Tech-Tip 134 6 Released: 5/18/2020

Tech Tips

The wear pads on the upper boom provide

clearance for the upper extension boom

bulkhead access covers.

On the upper boom:

•At the end of the upper elbow weldment the

top 2 wear pads are installed with the bevel

down and the bottom 2 wear pads have the

bevel up

•At the elbow side, the top 2 wear pads are

installed with the bevel up and the 2 bottom

wear pads have the bevel down

Step 6

Install the wear pad assembly with grease

applied to the wear pad. Use blue loctite on the

threads of the fasteners and torque to a

standard torque of 23 ft-lbs.

Tech-Tip 134 7 Released: 5/18/2020

Tech Tips

Step 7

Set the unit up for operation with the outriggers

properly deployed. Operate the upper and lower

boom extend and retract functions, checking for

excessive wear pad and roller drag. Re-adjust

the wear pads if necessary so the boom is

centered on the rollers.

If you have any questions, please contact Terex

Utilities Technical Support at 1-844-Terex4U (1-

844-837-3948) or utilities.service@terex.com.

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