TJM T13 Bedienungsanleitung

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 1 of 27

04/08/2023

Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002

a) Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those

specified by the V.F.P.S. manufacturer in this instruction.

b) Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).

c) Do not remove any plaques or labels from the V.F.P.S.

d) Do not modify the structure of the V.F.P.S. in any way.

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 2 of 27

04/08/2023

Item

No.

Description

Qty

Part

Number

PARTS LIST

T13 Outback Bar

F-36613

Winch Frame

F-33821

Inner Chassis Plate RH

F-33803R

Inner Chassis Plate LH

F-33803L

UBG Mount Assembly RH

F-34111R

UBG Mount Assembly LH

F-34111L

Bending Angle RH

F-33948R

Bending Angle LH

F-33948L

Washer Plate

F-32863

Sliding Washer Plate

F-34019

Number Plate Mount - Standard

F-32948

Number Plate Mount - Slimline

F-33279

Number Plate Mount

F-36813

Radar Grille

F-36621

Radar Cover Panel

F-34605

Centre Guard

F-34001

Wing Guard Mount RH

F-34107R

Wing Guard Mount LH

F-34107L

Wing Guard RH

F-34135R

Wing Guard LH

F-34135L

Camera Mount

F-36622

Camera Clamp

F-34200

LED Indicator/Park Light

92750

Number Plate Hinge Bush

K1292

Parking Sensor Housing Kit

F-5417

M8 Pull Plunger w/ Thin Nut

F-33789

N/A

Nylon Plug

K0665

N/A

Rated Recovery Point Label

HC0064

N/A

Recovery Point Use Guide

F-1768

Fog Light Blanking Plate

92091

Fog Light Washer Plate

88057

N/A

Pinch Weld –Steel Sprung (600mm)

93154

N/A

Bumper Cut Template

F-37031

FACTORY FITTED

N/A

Rated Recovery Point Label

HC0064

N/A

TJM LOGO Sticker

K3550

N/A

ABC Warning Label

HC0057

Item

No.

Description

Qty

Part

Number

BOLT KIT

N/A

M5 x 0.8 x 20mm Pan Head Screw

K0688

N/A

M5 x Ø10mm x 1.0mm Flat Washer

K0417

N/A

M5 x 0.8 Nyloc Nut

K0604

N/A

M6 x 1.0 x 20mm Button Head Bolt SS

K3218

N/A

M6 x 1.0 x 20mm Hex Head Bolt

K0550

N/A

M6 x 1.0 Cage Nut Type B

K1550

N/A

M6 x 1.0 Nyloc Nut SS

K1549

N/A

M6 x 1.0 Flange Nut

K3033

N/A

M6 x 2.5 x 1.2 Spring Washer SS

K1552

N/A

M6 x Ø12.5mm x 1.2mm Flat Washer SS

K1551

N/A

M6 x Ø12.5mm Flat Washer

K0897

N/A

M6 x Ø18mm x 1.6mm Flat Washer SS

K1554

N/A

M8 x 1.25 x 35mm Hex Head Bolt

K0555

N/A

M8 x 1.25 Nyloc Nut

K0606

N/A

M8 x Ø19mm x 18G Flat Washer

K0628

N/A

M10 x 1.5 x 25mm Button Head Bolt SS

K2690

N/A

M10 x 1.25 x 30mm Hex Head Bolt

K0564

N/A

M10 x 1.25 Nyloc Nut

K3099

N/A

M10 x 1.5 Nyloc Nut

K0607

N/A

M10 x 3.5 x 2.2 Spring Washer

K0621

N/A

M10 x Ø21mm x 2.0mm Flat Washer

K2900

N/A

M10 x Ø30mm x 3.0mm Flat Washer

WSST-W13

N/A

M12 x 1.25 x 35mm Hex Head Bolt

K0570

N/A

M12 x 1.25 x 40mm Hex Head Bolt

K0571

N/A

M12 x 1.25 Nyloc Nut

K1200

N/A

1/2" x Ø1-1/4” x 2.5mm Flat Washer

K0623

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 3 of 27

04/08/2023

Tools Required

Hand Tools

Power Tools

Metric Socket Set 8-19mm

Electric/Air Impact Driver (Optional)

Ratchet & Socket Extension Bar

Electric Drill

Metric Spanner Set 10-19mm

Air Saw

Torx Drivers T25-T30

Hex (Allen) Key Set 4-6mm

Trim Puller Tool

Flat Blade Screwdriver Set

Phillips Head Screwdriver Set

Utility Knife

Side Cutters

Pliers

Drill Bit Kit 3mm –10.5mm

Trim Removal Tool Set

Digital Angle Indicator

Consumables Required

Zip Ties

Masking Tape

Rust Preventative

Safety Equipment/Notice

Hearing Protection

Eye Protection

Lifting Hazard

Vehicle Support/Lifting

Must be worn when using

power tools.

Must be worn when

cutting, drilling, or

grinding.

Two persons lift or

mechanical lifting aid

required for FPS fitment.

Ensure vehicle is properly

supported before commencing

work.

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 4 of 27

04/08/2023

NOTES

•Before commencing fitment read instructions and ensure all listed components

are supplied.

•Left hand & right-hand components are determined as seated in the vehicle.

•The fitment of TJM products does not nullify the OE manufacturer's operating

guidelines and/or warnings. Ensure you are familiar with and adhere to the usage

instructions specified by the manufacturer in the owner's manual or other official

documentation.

•Check for (and remove) any build up in all threads fitted to the product.

•Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance

label in the driver’s side doorjamb.

•When fitting accessories to TJM products (i.e., driving lights and aerials), ensure

suitable washer plates are used under the mounting surface that allow the

accessory to be secured in a way that prevents it from damaging the product.

•Where OE air guides require trimming, ensure minimal clearance between air

guides and TJM components to prevent air leakage which may adversely affect

vehicle cooling.

•When removing protective coatings, ensure all new edges are deburred, clean any

swarf from the area and apply rust preventative to exposed surfaces.

•Place the product on a soft workspace to prevent damage prior to installation.

Bolt tensions

Dia. (mm)

ft.lbs

Dia. (inch)

ft.lbs

All bolt tensions are

as follows unless

otherwise

specified.

1/4”

5/16”

3/8”

7/16”

1/2”

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 5 of 27

04/08/2023

1. Attach bumper trim template to the vehicle

and mark flare and bumper trim lines.

2. Remove and retain the number plate,

discarding the fasteners. Remove number

plate mount.

3. Remove and retain the plastic scrivets (11)

that secure the top of the grille/radiator

shroud. Remove shroud from vehicle and set

aside.

4. Remove and retain the top bolts (2) securing

the top of the grille to the vehicle.

5. Disconnect the camera plug and washer hose

if vehicle is fitted with it, as well as unclipping

the harness and hose from the plastic.

Clamp the washer hose at the vehicle side to

prevent the system draining.

RHS SHOWN

STEP 4

LHS SHOWN

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 6 of 27

04/08/2023

6. Apply masking tape to the vehicle bumper,

just beneath the grille to protect it from the

trim removal tool used in the following step.

7. Insert a thin trim removal tool between the

grille and bumper at the locations indicated

opposite to release the clips securing the

grille to the bumper.

ONLY LOWER GRADE VEHICLES (CORE,

LIFE, STYLE) UTILISE THE 6 CENTRE CLIPS.

ALL VARIANTS HAVE 3 CLIPS PER SIDE

UNDER THE HEADLIGHTS

8. Pull the grille forward from the vehicle to

remove it. Use trim removal tools to carefully

pry high grade bumpers, if necessary.

Take care as the clips which connect the

grille to the bumper are a molded part of the

grille & the clips can break easily if proper

care is not taken.

Place masking tape over 360-Degree

Camera if present to protect it.

9. Remove and discard the newly exposed

upper bumper clips (3) and bolts (2).

10. Remove and discard the screws (2) securing

the lower bumper to the vehicle and flare.

Repeat on LHS.

RHS SHOWN

LOWER GRADE

BUMPERS ONLY

ALL VEHICLE GRADES

RHS SHOWN

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 7 of 27

04/08/2023

11. Remove and discard the clips (4) securing

the flare to the bumper.

12. Unclip the flare from the bumper.

13. Remove the 3 scrivets securing the inner

guard to the bumper.

Repeat LHS

14. Remove and retain the 3 scrivets securing

the cover panel inside the wheel arch to gain

access to the screws securing the bumper to

fender.

15. Remove and discard screws (3) securing the

bumper to the fender.

16. Unclip the bumper from the fender.

Repeat LHS

STEP 17 IS FOR VEHICLES WITH PARK

ASSIST SENSORS ONLY.

17. Unclip the parking sensor from the flare.

Unplug the sensor from the harness and note

the sensor’s location and direction and set

aside.

Repeat LHS

LHS SHOWN

RHS SHOWN

CLIP

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 8 of 27

04/08/2023

18. Disconnect the main plug and unclip harness

from vehicle.

19. Carefully remove the bumper and set aside.

20. Remove and discard the clips (2) securing

the foam to the intrusion beam.

21. Remove and discard foam.

USE EXTREME CAUTION IN HANDLING THE

RADAR. DAMAGE CAUSED BY

MISHANDLING IS NOT WARRANTABLE!

22. Remove the radar cover by remove the clips

(2).

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 9 of 27

04/08/2023

23. Unplug the radar and unclip the harness from

the radar mount and intrusion beam.

24. Remove and discard the front intrusion beam

by removing and retaining the front intrusion

beam fasteners (6) from the indicated

locations.

25. Remove and discard the fasteners (3)

securing the radar bracket to the intrusion

beam. Carefully set aside radar.

FITTING INSTRUCTIONS

Product:

T13 Outback Bar

Vehicle:

Volkswagen Amarok

Part No.

070SB13N83X

For product warranty please refer to our website www.tjm.com.au

F-37030.docx

Page 10 of 27

04/08/2023

26. Remove and discard the bumper support

bracket by removing the screws (3). Retain 1

screw for use later.

Repeat on LHS.

27. On the right-hand side only refit the horn

bracket back to the vehicle using the retained

screw. Loosen the outer horn mount and

rotate 180°. Loosen the outer horn and rotate

so that the plug is vertical as shown below.

Tighten.

28. Remove and retain the OE Front Underbody

Guard and associated fasteners (4).

RHS SHOWN

RETAIN

STEP 26

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