ToolPRO CGA18BD.9 Bedienungsanleitung

TOOLPRO

18V Angle Grinder

Important - Please read these instructions fully before operating or maintaining your cordless angle grinder

These instructions contain important information that will help you get the best from your li-ion

cordless angle grinder, ensuring it remains safe to operate.

If you need help or have damaged or missing parts, call the Customer Helpline on 1300 889 028

CGA18BD.9

Instruction Manual

After Sales Support

FREE CALL 1300 889 028

EMAIL:salesau@positecgroup.com

Customer Helpline 1300 889 028

Contents

Safety Information ....................................................................................................3

In The Box...............................................................................................................11

Accessories ............................................................................................................ 11

Operating Instructions............................................................................................12

Working Hints For Your Angle Grinder....................................................................18

Maintenance ...........................................................................................................18

Trouble Shooting ....................................................................................................18

Technical Data ........................................................................................................19

Customer Helpline 1300 889 028

Safety Information

Important - Please read these instructions fully before starting assembly

Warning Symbols

To reduce the risk of injury, Please read the instruction manual

Warning

Wear ear protection Wear eye protection

Wear dust mask Indoor use only

Do not expose to rain or water Do not burn

Waste electrical products must not be disposed of with household waste. Please recycle

where facilities exist. Check with your local authorities or retailer for recycling advice.

Li-ion battery. This product has been marked with a symbol relating to ‘separate

collection’ for all battery packs and battery pack. It will then be recycled or

dismantled in order to reduce the impact on the environment. Battery packs can be

hazardous for the environment and for human health since they contain hazardous

substances.

Fuse

Positive terminal

Negative terminal

RCM marking

Not permitted for face grinding with abrasive cutting off wheels

ABN: Australian Business Number. By this number, business information such as entity

type, status, business location etc. can be found at website http://abr.business.gov.au.

ABN of Positec Australia Pty Limited is 14 101 682 357

Li-I on Li-Ion

Customer Helpline 1300 889 028

WARNING! Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, ﬁre and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool

or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not

use any adapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and

matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current

device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of

drugs, alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before

connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your ﬁnger on the switch or energising power tools that

have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a

Safety Information

Important - Please read these instructions fully before starting assembly

General Power Tool Safety Warnings

Original Instructions

Customer Helpline 1300 889 028

key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewellery or long hair can be

caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of dust collection can reduce

dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was

designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power

tool before making any adjustments, changing accessories, or storing power

tools. Such preventive safety measures reduce the risk of starting the power tool

accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the power tool’s operation. If

damaged, have the power tool repaired before use. Many accidents are caused by

poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended could

result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer. A charger that is

suitable for one type of battery pack may create a risk of ﬁre when used with another

battery pack.

b) Use power tools only with specifically designated battery packs. Use of any other

battery packs may create a risk of injury and ﬁre.

c) When battery pack is not in use, keep it away from other metal objects, like paper

clips, coins, keys, nails, screws or other small metal objects, that can make a

connection from one terminal to another. Shorting the battery terminals together

may cause burns or a ﬁre.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact.

Safety Information

Important - Please read these instructions fully before starting assembly

General Power Tool Safety Warnings

Customer Helpline 1300 889 028

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally

seek medical help. Liquid ejected from the battery may cause irritation or burns.

6) Service

Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings Common For Grinding Or Abrasive Cutting-Off Operations

a) This power tool is intended to function as a grinder or cut-off tool. Read all safety

warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, ﬁre and/or

serious injury.

b) Operations such as sanding, wire brushing, polishing are not recommended to be

performed with this power tool. Operations for which the power tool was not designed

may create a hazard and cause personal injury.

c) Do not use accessories which are not specifically designed and recommended by the

tool manufacturer. Just because the accessory can be attached to your power tool, it

does not assure safe operation.

d) The rated speed of the accessory must be at least equal to the maximum speed

marked on the power tool. Accessories running faster than their rated speed can

break and ﬂy apart.

e) The outside diameter and the thickness of your accessory must be within the

capacity rating of your power tool. Incorrectly sized accessories cannot be adequately

guarded or controlled.

Threaded mounting of accessories must match the grinder spindle thread. For

accessories mounted by flanges, the arbour hole of the accessory must fit the locating

diameter of the flange. Accessories that do not match the mounting hardware of the

power tool will run out of balance, vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use inspect the accessory such as

abrasive wheels for chips and cracks. If power tool or accessory is dropped, inspect

for damage or install an undamaged accessory. After inspecting and installing an

accessory, position yourself and bystanders away from the plane of the rotating

accessory and run the power tool at maximum no-load speed for one minute.

Damaged accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on application, use face shield,

safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors,

gloves and workshop apron capable of stopping small abrasive or workpiece

fragments. The eye protection must be capable of stopping ﬂying debris generated by

various operations . The dust mask or respirator must be capable of ﬁltrating particles

generated by your operation. Prolonged exposure to high intensity noise may cause

hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the work

Safety Information

Important - Please read these instructions fully before starting assembly

General Power Tool Safety Warnings

Safety Instructions For All Operations

Customer Helpline 1300 889 028

Safety Instructions For All Operations

Safety Information

Important - Please read these instructions fully before starting assembly

area must wear personal protective equipment. Fragments of workpiece or of a

broken accessory may ﬂy away and cause injury beyond immediate area of operation.

j) Hold the power tool by insulated gripping surfaces only, when performing an

operation where the cutting tool may contact hidden wiring. Contact with a “live” wire

will also make exposed metal parts of the power tool “live” and could give the operator

an electric shock.

k) Never lay the power tool down until the accessory has come to a complete stop. The

spinning accessory may grab the surface and pull the power tool out of your control.

l) Do not run the power tool while carrying it at your side. Accidental contact with the

spinning accessory could snag your clothing, pulling the accessory into your body.

m) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside

the housing and excessive accumulation of powdered metal may cause electrical

hazards.

n) Do not operate the power tool near flammable materials. Sparks could ignite these

materials.

o) Do not use accessories that require liquid coolants. Using water or other liquid

coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad,

brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating

accessory which in turn causes the uncontrolled power tool to be forced in the direction

opposite of the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the

wheel that is entering into the pinch point can dig into the surface of the material causing

the wheel to climb out or kick out. The wheel may either jump toward or away from

the operator, depending on direction of the wheel’s movement at the point of pinching.

Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or

conditions and can be avoided by taking proper precautions as given below.

a) Maintain a firm grip on the power tool and position your body and arm to allow you to

resist kickback forces. Always use auxiliary handle, if provided, for maximum control

over kickback or torque reaction during start-up. The operator can control torque

reactions or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory. Accessory may kickback over your

hand.

c) Do not position your body in the area where power tool will move if kickback occurs.

Kickback will propel the tool in direction opposite to the wheel’s movement at the point

of snagging.

d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging

the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating

accessory and cause loss of control or kickback.

e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create

frequent kickback and loss of control.

Further Safety Instructions For All Operations

Customer Helpline 1300 889 028

Safety Warnings Specific for grinding and cutting-off operations

Safety Information

Important - Please read these instructions fully before starting assembly

Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:

a) Use only wheel types that are recommended for your power tool and the specific

guard designed for the selected wheel. Wheels for which the power tool was not

designed cannot be adequately guarded and are unsafe

b) The grinding surface of centre depressed wheels must be mounted below the plane

of the guard lip. An improperly mounted wheel that projects through the plane of the

guard lip cannot be adequately protected.

c) The guard must be securely attached to the power tool and positioned for maximum

safety, so the least amount of wheel is exposed towards the operator. The guard

helps to protect the operator from broken wheel fragments, accidental contact with

wheel and sparks that could ignite clothing.

d) Wheels must be used only for recommended applications. For example: do not grind

with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral

grinding, side forces applied to these wheels may cause them to shatter.

e) Always use undamaged wheel flanges that are of correct size and shape for your

selected wheel. Proper wheel ﬂanges support the wheel thus reducing the possibility

of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel

ﬂanges.

f) Do not use worn down wheels from larger power tools. Wheel intended for larger

power tool is not suitable for the higher speed of a smaller tool and may burst.

a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to

make an excessive depth of cut. Overstressing the wheel increases the loading

and susceptibility to twisting or binding of the wheel in the cut and the possibility of

kickback or wheel breakage.

b) Do not position your body in line with and behind the rotating wheel. When the wheel,

at the point of operation, is moving away from your body, the possible kickback may

propel the spinning wheel and the power tool directly at you.

c) When wheel is binding or when interrupting a cut for any reason, switch off the

power tool and hold the power tool motionless until the wheel comes to a complete

stop. Never attempt to remove the cut-off wheel from the cut while the wheel is

in motion otherwise kickback may occur. Investigate and take corrective action to

eliminate the cause of wheel binding.

d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed

and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power

tool is restarted in the workpiece.

e) Support panels or any oversized workpiece to minimize the risk of wheel pinching

and kickback. Large workpieces tend to sag under their own weight. Supports must be

placed under the workpiece near the line of cut and near the edge of the workpiece on

both sides of the wheel.

f) Use extra caution when making a “pocket cut” into existing walls or other blind

areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects

that can cause kickback.

Additional Safety Warnings Specific for Abrasive Cutting-Off Operations

Customer Helpline 1300 889 028

Safety Information

Important - Please read these instructions fully before starting assembly

WARNING: Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, ﬁre and/or serious injury.

Save all warnings and instructions for future reference.

- This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless they

have been given supervision or instruction concerning use of the appliance by a person

responsible for their safety.

- Children should be supervised to ensure that they do not play with the appliance.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent

or similarly qualiﬁed persons in order to avoid a hazard.

1. Before charging, read the instructions.

2. For charge Li-ion battery pack only.

3. Do not charge a leaking battery.

4. Do not use chargers for works other than those for which they are designed.

5. Before charging, ensure your charger is matching the local AC supply.

6. The charging device must be protected from moisture.

7. Do not use the charging device in the open.

8. Do not short out the contacts of battery or charger.

9. Respect the polarity “+/-“ when charging.

10.Do not open the unit and keep out of the reach of children.

11.Do not charge the batteries of other manufactures or ill-suited models.

12.Ensure that the connection between the battery charger and battery is correctly

positioned and is not obstructed by foreign bodies.

13.Keep battery charger’s slots are free of foreign objects and protect against dirt and

humidity. Store in a dry and frost-free place.

14.When charging batteries, ensure that the battery charger is in a well-ventilated area

and away from inﬂammable materials. Batteries can get hot during charging. Do not

overcharge any batteries. Ensure that batteries and chargers are not left unsupervised

during charging.

15.Do not recharge non-rechargeable batteries, as they can overheat and break.

16.Longer life and better performance can be obtained if the battery pack is charged when

the air temperature is between 18oC and 24oC. Do not charge the battery pack in air

temperatures below 4.5oC, or above 40.5oC. This is important as it can prevent serious

damage to the battery pack.

17.Charge only battery pack of the same model provided by manufacturer and of models

recommended by manufacturer.

General Safety Warnings for your battery charger

Additional safety instructions for your Battery Charger

Customer Helpline 1300 889 028

Safety Information

Important - Please read these instructions fully before starting assembly

a) Do not dismantle, open or shred cells or battery pack.

b) Do not short-circuit a battery pack. Do not store battery packs haphazardly in a

box or drawer where they may short-circuit each other or be short-circuited by

conductive materials. When battery pack is not in use, keep it away from other metal

objects, like paper clips, coins, keys, nails, screws or other small metal objects, that

can make a connection from one terminal to another. Shorting the battery terminals

together may cause burns or a ﬁre.

c) Do not expose battery pack to heat or fire. Avoid storage in direct sunlight.

d) Do not subject battery pack to mechanical shock.

e) In the event of battery leaking, do not allow the liquid to come into contact with the

skin or eyes. If contact has been made, wash the affected area with copious amounts

of water and seek medical advice.

f) Seek medical advice immediately if a cell or battery pack has been swallowed.

g) Keep battery pack clean and dry.

h) Wipe the battery pack terminals with a clean dry cloth if they become dirty.

i) Battery pack needs to be charged before use. Always refer to this instruction and use

the correct charging procedure.

j) Do not maintain battery pack on charge when not in use.

k) After extended periods of storage, it may be necessary to charge and discharge the

battery pack several times to obtain maximum performance.

l) Battery pack gives its best performance when it is operated at normal room

temperature (20 °C ± 5 °C).

m) When disposing of battery packs, keep battery packs of different electrochemical

systems separate from each other.

Recharge only with the charger specified by manufacturer . Do not use any charger other

than that specifically provided for use with the equipment. A charger that is suitable for

one type of battery pack may create a risk of ﬁre when used with another battery pack.

o) Do not use any battery pack which is not designed for use with the equipment.

p) Keep battery pack out of the reach of children.

q) Retain the original product literature for future reference.

r) Remove the battery from the equipment when not in use.

s) Dispose of properly.

Safety Warnings for battery pack

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