Topcon X-63 Gebrauchs- und Pflegehandbuch
8
)NSTALLATIONAND#ALIBRATION-ANUAL
'03%XCAVATOR)NDICATE3YSTEMS
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)NSTALLATIONAND#ALIBRATION-ANUAL
%XCAVATOR)NDICATE3YSTEMS
POSITIONING SYSTEMS
X63/X62
Excavator Indicate System
Installation and Calibration
Manual
Part Number 7010-0697
Rev C
©Copyright Topcon Positioning Systems, Inc.
February, 2012
All contents in this manual are copyrighted by Topcon. All rights reserved.
The information contained herein may not be used, accessed, copied, stored,
displayed, sold, modified, published, or distributed, or otherwise reproduced
without express written consent from Topcon.
ECO#000061
Terms and Conditions
Thank you for buying this Topcon product. This manual has been prepared to assist
you with the care and operation of the product and its use is subject to these Terms
and Conditions and those more fully set forth in the Operator’s/User’s Manual.
Usage and Safety
This product is designed for use by professionals. Always use safety precautions
when operating this or any Topcon product.
Copyrights
All information contained in this Manual is the intellectual property of, and
copyrighted material of TPS. All rights are reserved. You may not use, access, copy,
store, display, create derivative works of, sell, modify, publish, distribute, or allow
any third party access to, any graphics, content, information or data in this Manual
without TPS’ express written consent and may only use such information for the care
and operation of your Product. The information and data in this Manual are a valuable
asset of TPS and are developed by the expenditure of considerable work, time and
money, and are the result of original selection, coordination and arrangement by TPS.
Trademarks
X63, X62, 3DMC, MC-R3, GX-60, TS-1, MC-A1, Topcon, and Topcon Positioning
Systems are trademarks or registered trademarks of TPS. Windows and the Windows
CE icon are registered trademarks of Microsoft Corporation.
Other product and company names mentioned herein may be trademarks of their
respective owners.
Disclaimer of Warranty
EXCEPT FOR SUCH WARRANTIES AND LICENSES PROVIDED WITH THE PRODUCT,
THIS MANUAL AND THE PRODUCT ARE PROVIDED “AS-IS”. TOPCON AND ITS
DISTRIBUTORS SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR
OMISSIONS CONTAINED HEREIN; NOR FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE OR USE OF THIS
MATERIAL OR THE PRODUCT.
Please see the Operator’s/User’s Manual for detailed information on warranties and
the license agreement which may apply to the Product.
License Agreement
Use of any computer programs or software supplied by Topcon or downloaded from
the Topcon website in connection with the Product implies acceptance of the Terms
and Conditions here and in the Operator’s/User’s Manual.
Please see the Operator’s/User’s Manual for detailed information on warranties and
the license agreement which may apply to the Product.
P/N 7010-0697
TOC
i
Table of Contents
Introduction ............................................................ 1-1
X63 3D Excavator Indicate System ..................................... 1-2
X62 2D Excavator Indicate System ..................................... 1-5
TS-1 Sensor Installation ........................................ 2-1
TS-1 Sensor Orientation ...................................................... 2-2
Body Sensor Mounting ........................................................ 2-4
Boom Sensor Mounting ....................................................... 2-5
Secondary Boom Sensor Mounting (Optional) ................... 2-6
Stick Sensor Mounting ........................................................ 2-7
Bucket Sensor Mounting ..................................................... 2-8
Dog-bone Sensor Mounting (Optional) ............................... 2-9
Tilt Bucket Sensor Mounting (Optional) ............................. 2-11
Machine Calibration ............................................... 3-1
Measuring Machine Lengths ............................................... 3-2
Entering Sensor Information ................................................ 3-5
Calibrating the Sensors ........................................................ 3-9
Body Sensor Calibration ............................................... 3-9
Boom Sensor Calibration .............................................. 3-11
Secondary Boom Sensor Calibration (Optional) ........... 3-14
Stick Sensor Calibration ................................................ 3-15
Bucket Sensor Calibration ............................................. 3-18
Bucket Edge Calibration ......................................... 3-20
Multiple Bucket Calibration .......................................... 3-22
Bucket Edge Calibration ......................................... 3-24
Dog-bone Sensor Calibration ........................................ 3-26
Bucket Edge Calibration ......................................... 3-29
Tilt Bucket Calibration .................................................. 3-31
Bucket Edge Calibration ......................................... 3-33
CAN Termination ................................................................ 3-35
Table of Contents
X63/X62 Installation and Calibration Manual
ii
Sensor Filtering ................................................................... 3-35
Verifying X63/X62 Setup ......................................... 4-1
Verifying Range of Motion ................................................. 4-1
Verifying Elevation Accuracy ............................................. 4-2
Verifying Main Antenna to Boom Length .......................... 4-5
Verifying Aux Antenna to Boom Length ............................ 4-7
Verifying the Main Antenna ............................................... 4-12
Verifying Main Antenna Height ......................................... 4-16
Verifying Aux Antenna Height ........................................... 4-17
Verifying Boom Pivot Height ............................................. 4-17
LS-B10W Laser Receiver Setup ............................ 5-1
LS-B10W Mounting ............................................................ 5-1
LS-B10W Calibration ........................................................ 5-3
LS-B10W Test ..................................................................... 5-5
Full System Test ..................................................... 6-1
Testing Machine Element Sensors for Accuracy ................ 6-1
Testing Machine Body Sensor for Accuracy ...................... 6-4
P/N 7010-0697
Chapter 1
1-1
Introduction
This manual discusses how to install and calibrate the X63 GPS
excavator indicate system for 3D control and the X62 excavator
indicate system for 2D control.
The TS-1 tilt sensors (9174-0000) used in the Topcon excavator
systems measure the pitch and roll angle of various machine elements
(Figure 1-1). Each sensor accurately measures a gravity-referenced
angle of the body, boom, stick and bucket, sending this angle data to
the GX-60 Display (9169-0000) to provide precise grade. Each sensor
is configured and calibrated for its specific location on the excavator.
The body sensor functionality is unique as it measures both pitch and
roll (cross slope) of the machine.
Introduction
X63/X62 Installation and Calibration Manual
1-2
X63
3D Excavator Indicate System
Topcon’s X63 excavator indicate system contains the TS-1 tilt
sensors, GX-60 Display, MC-R3 Controller, and two GPS antennas
for 3-dimensional control of the machine.
Figure 1-1. TS-1 Tilt Sensors on Excavator
Bucket
Sensor
LS-B10W
LS-B10W
Laser Receiver
Laser Receiver
Body
Sensor
Boom
Boom
Sensor
Sensor
Boom
Sensor
Stick
Stick
Sensor
Sensor
Stick
Sensor
X63
P/N 7010-0697 1-3
Sitting in the cab facing forward, the sensor angles are 0° straight
ahead (horizontal), +90° straight up, and -90° directly down
(Figure 1-2).
Figure 1-2. Angle Convention Used For TS-1 Sensors
The Main and Auxiliary antennas provide positional and heading
information.
• Main antenna – determines 3D machine position.
• Aux antenna – determines heading using relative position.
Using the TS-1 sensors, the 3D position of the bucket is projected
from the Main antenna.
Figure 1-3. TS-1 Positional and Heading References
0
+90
-90
Main Ant
Position
Aux Ant
provides
heading
Project position from
Main Ant to bucket teeth
Introduction
X63/X62 Installation and Calibration Manual
1-4
Figure 1-4 shows the basic cabling connections for the X63/X62
system. When installing components, use the Topcon supplied fuse or
fused power from the machine of the same rating.
Figure 1-4. Basic Cable Connections for X63
NOTICE
System ground must be connected to the frame side
of the ground disconnect switch, not directly to the
negative battery terminal.
ATTACH TO
UPPER CONNECTOR
AUX GPS
ANTENNA
MAIN GPS
ANTENNA
TS-1 TILT SENSORS
BODY BOOM STICK BUCKET
40-PIN
CONNECTOR "A"
-
+
VOLTAGE SUPPLY
(SWITCHED OR
UNSWITCHED IS
ACCEPTABLE)
GROUND TO CHASSIS
15 AMP
IN-LINE FUSE
REQUIRED
MC-R3 CONTROLLER
GX-60 DISPLAY
SENSOR
TERMINATOR
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