Torklift A7708R Bedienungsanleitung

IMPORTANT)OWNER,OPERATOR)INSTALLATION)

INSTRUCTIONS)

A7706R / A7708R-A7711R / A7712R

A7706RS / A7708RS -A7711RS / A7712RS

Warning!!

This%battery%box%is%made%of%aluminum%and%is%

Conductive!%Do%not%allow%the%battery%terminals%to%touch%the%aluminum%

Battery%box.%Be%careful%not%to%touch%the%battery%box%with%a%wrench%while%

tightening%the%battery%terminals,%as%this%could%cause%a%short!%

Warning!! Improper installation of

Solar Equipped Power Armors may

result in battery over-charging!

Solar Installation Option 1:

If%you%plan%to%use%!"#%batteries%with%a%

single%$%&'(!!)*#+(,)-(./+,%you%will%012%

need%to%purchase%any%additional%parts.%

Solar Installation Option 2:

If%you%plan%to%use%#./%battery%with%a%

single%$%&'(!!)*#+(,)-(./+3%it%is%required%

that%you%use%a%4)567)8/9:+(!#,);-0)

5<<$=>%to%prevent%your%battery%from%

gassing%and%over%charging.%

Optional Solar Parts

PN - A7713 - Additional 10-Watt Solar Panel (Requires the

use of A7714 or A7715 when installed as a second solar

panel)

PN - A7714 - Y-Harness Adapter (Connects Two 10-Watt

solar panels, not needed if using A7715)

PN - A7715 - 6-amp regulator required when using less

than two batteries per solar panel (Regulates amperage to

prevent gassing and over charging, will work with one or

two 10-Watt Solar Panels, A7714 not required)

Replacement Battery Mats

The%battery%mat%included%with%the%Power%Armor%Battery%

Box%is%acid%neutralizing,%and%will%help%reduce%any%corrosion%

from%spilled%battery%acid.%They%are%a%“wear”%item%and%may%

eventually%need%to%be%replaced.%New%battery%mats%are%

available%through%Torklift%International.%Part%Numbers%

below.%

-0?)5<<$4&%%%%5<<%48(*)/5<<%@8(*)%Battery%Mats%

-0?)5<<$@&%%%%5<<$$8(*)/5<<$A8(*)%Battery%Mats%

Inventory List

A7706R / A7708R - A7711R / A7712R

A7706RS / A7708RS - A7711RS / A7712RS

Item: Quantity:

Power Armor Battery Box 1

Power Armor Lid 1

Angle Extension 2

Battery Mat 26”

(A7706R / A7708R - A7706RS / A7708RS)

Battery Mat 23.5”

(A7711R / A7712R - A7711RS / A7712RS)

Battery Strap 2

1/4" x 1” Self-Drilling Screw 6

1/4"-20 x 1” SS Hex Bolt 4

1/4"-20 x 2” Hex Bolt 4

1/4" SS USS Flat Washer 16

1/4"-20 SS Nylock Nuts 8

15A Fuse Holder (Solar Models Only) 1

1/4"x 5/8”x 1/4” Nylon Spacer 4

Figure 0.1

Short%Side%Holes%

Long%Side%Holes%

Inner%Slots%

Outer%Slots%

Step 1:

Remove the Power Armor Lid by sliding the lid away from the side with

the lock, then lifting the front edge and unhooking the lid from the tabs on

the rear of the box. The Power Armor Battery Box has four slots cut into

the bottom of the box. Use a sharp knife to make an incision in the Battery

Mat over each of the slots. This will allow for the Battery Straps to pass

through the slots.

Step 2:

On each side of the Power Armor Battery Box, insert the non-buckled end

of a Battery Strap down through the outer slot and back up through the

inner slot (see figure 0.1 for slot locations.) Leave approximately 10” of the

buckled end inside of the box.

Depending on mounting, the battery straps will not be able to slide through

the slots after the box is mounted. Place a battery into the Power Armor

Battery Box and adjust the Battery Straps into a suitable position on both

sides. Remove the battery and Battery Mat before proceeding.

Step 3:

The 2” hole in the front/back panel of the Power Armor Battery Box is

used to allow the battery cables to enter the battery box. It can be mounted

to either the front or rear of the trailer as long as there is sufficient room to

open and remove the Power Armor Lid. There are four mounting options

described in these instructions.

Option 1: PAGE 6: Mounting on top of the trailer A-frame. Use this

option if all four corners of the Power Armor Battery Box will sit on top

of the A-frame.

Option 2: PAGE 7: Mounting on top of the trailer A-frame using the

Angle Extension Brackets. Use this option if the box is not wide enough

for the rear corners to sit on the A-frame.

Option 3: PAGE 9: Mounting in the factory battery box location

between the rails.Use this option if your Power Armor Battery box will

fit in between the factory battery box support rails.

Option 4: PAGE 10: Mounting in the factory battery box location above

the rails. Use this option if your Power Armor Battery Box will mount in

the factory battery box location, but can’t fit between the battery support

rails.

Step 3: Option 1

Place the Power Armor Battery Box on top of the trailer A-frame. Mark

each corner of the box where it will screw down into the trailer A-frame,

and drill a 3/16” pilot hole. Use the 1/4" x 1” Self-Drilling Screws and

1/4" SS USS Flat Washers to screw the Power Armor Battery Box into

the Trailer A-frame. See figure 3.1

Front/Back View- Figure 3.1

Step 3: Option 2

Measure the mounting width required for the rear of the Power Armor

Battery Box. Insert one 1/4"-20 x 1” SS Hex Bolt with one 1/4" SS USS

Washer into two of the “Long Side Holes” on each side of the battery box.

(see figure 0.1) Secure the Angle Extension Brackets to the box with one

1/4" SS USS Flat Washer and one 1/4"-20 SS Nylock nut per bolt. Any of

the slots in the Angle Extension Brackets can be used as long as the

previously measured mounting width is achieved. See figure 3.2

Side View- Figure 3.2

Drill a 3/16” pilot hole and use the 1/4" x 1” Self-Drill Screws to secure the

outside of each Angle Extension Bracket to the A-frame of the trailer. To

keep the Power Armor Battery Box level, use two 1/4" SS USS Flat

Washersas a shim under each of the front corners of the Power Armor

Battery Box. Drill a 3/16” pilot hole and use a 1/4" x 1” Self-Drill Screw

to secure the front corners of the Power Armor Battery Box through the

1/4" SS USS Flat Washers and into the trailer’s A-frame. See Figure 3.3

Front/Back View- Figure 3.3

Step 3: Option 3

Place the Power Armor Battery Box between the factory battery support

rails. Drill a 3/16” Pilot hole in each corner of the Power Armor Battery

Box and through the battery support rails. The existing holes in the battery

box can be used if they are placed appropriately for your application. Use

the supplied 1/4" x 1” Self-Drilling Screws to secure each corner to the

battery support rails. See figure 3.4

Front/Back View- Figure 3.4

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