Tornado 99125B Handbuch

TORNADO INDUSTRIES, LLC

3101 WICHITA COURT

FORT WORTH, TX 76140

(800)-822-8867 FAX (817)-551-6507

WWW.TORNADOVAC.COM

Operations & Maintenance Manual

For Commercial Use Only

20” & 24” Floorkeeper “EZ”

MODEL NOS: 99125A,99125B & 99130

Write your machine serial number here:_______________________

This illustrated instruction book covers:

Model 20” 20” 24”

Cat. No. 99125A** 99125B** 99130**

Volts 24 24 24

Series P P P

All specications are subject to change without notice.

TABLE OF CONTENTS

Warranty Statement…………………… .3

Safety Instructions……………………… 5

Safety Information……………………….7

Machine Set –Up……………………… ..9

On-Board Charger ...............................10

How to Operate the Machine…….....…14

Maintenance………………………….....19

Troubleshooting Chart……………… ...20

NOTES

Long Term Buyer Protection Limited Warranty

10 Years*

Plastic water tanks and Rotationally-molded bodies

2 Years*

Parts on all Tornado cleaning equipment

1 Year*

Labor on all Tornado cleaning equipment

1 Year*

Warranty on batteries, one year prorated

All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis

Tornado Industries, LLC. (Tornado) warrants to the end/user customer that the Tornado product(s) will

be free from defects in material and workmanship for the duration(s) described below. This limited

warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage

that occurs in shipping, failures resulting from modication, accident, unsuitable operating environ-

ment, misuse, abuse, neglect, or improper maintenance by you. For full details, contact your Autho-

rized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado

sales and service representatives are not authorized to waive or alter the terms of this warranty, or to

increase the obligations of Tornado under the warranty.

Terms subject to change without notice

1. Except all Windshears™ Blowers, Storm, TV 2, Side and Downdraft, Insulation Blowers, CV 30,

CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CV 38/48 Dual, PV6, PV10, and all

chargers are warranted for 1 (one) year for both parts and labor.

2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.

3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after

the dealer purchased the unit from Tornado, whichever comes rst.

4. The EB 30 is warranted for a period of 90 days for both parts and labor.

5. The warranty on engines used on propane powered equipment is limited to motor manufacturer’s

warranty.

6. Ride-on Scrubbers are warranted for 24 months, parts, 6 months labor or 1,000 hours, whichever

occurs rst.

Note: Tornado, The Latest Dirt, Floorkeeper,

Carpetkeeper, Carpetrinser, Carpetrinser/Dryer,

Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer,

Windshear, Max-Vac and Trot-Mop are trademarks

of Tornado Industries

Website: www.tornadovac.com

Phone 1-800-VACUUMS

Fax (817)-551-6507

Address:3101 Wichita Ct

Fort Worth, Tx, 76140

1-800-VACUUMS 80 Years of Cleaning Innovation A Tacony Company

IMPORTANT SAFETY INSTRUCTIONS FOR COMMERCIAL USE

WHEN USING AN ELECTRICAL APPLIANCE, BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED

INCLUDING THE

FOLLOWING:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE WARNING: To reduce the risk of re, electric

shock or injury:

WARNING: To reduce the risk of re, electric shock or injury:

Do not leave machine when plugged in. Unplug from outlet when not in use and before servicing. Use

indoors only. Do not use outdoors, do not expose to rain.

Do not allow to be used as a toy. Use caution when operating near children.

Use only as described in this manual. Use only manufacturer's recommended accessories.

Do not use with damaged cord or plug. If charger is not working as it should, has been dropped,

damaged, le outdoors, or dropped into water, return it to a Tornado Service Center.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp

edges or corners. Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug by pulling on cord. To unplug, grasp the plug not the cord. Do not handle plug or

machine with wet hands.

Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint,

hair, and anything that may reduce air ow.

Keep hair, loose clothing, ngers, and all parts of body away from openings and moving parts. Turn

o all controls before unplugging.

Also:

is machine is suitable for commercial use, for example in hotels, schools, hospitals,

factories, shops and oces and for other than normal housekeeping purposes.

CAUTION: is machine is not suitable for picking up health endangering dust.

If foam/liquid comes out, switch o immediately.

Instructions for the water level limiting device to be regularly cleaned and examined for signs of damage.

Save ese Instructions

Install (2) 12-volt or (4) 6-volt batteries. New bat-

teries should be given a full charge before rst use.

Limit use of new batteries during rst 5 cycles.

1. Place batteries alongside machine.

2. Recovery tank must be empty. Lift the top

cover to the open position.

3. Place batteries in tray. If you use (2) 12-volt

batteries, position on rear of tray. Use the brace to

secure them.

4. Position them correctly.

5. Follow the diagram inside the top cover and

connect all cables.

6. Spray each post with a protective lubricant.

Place battery terminal protectors over all posts

How To Install Batteries

CAUTION: Batteries are heavy. Use 2

people and lift them to avoid injury.

CAUTION: Make sure you connect RED (+)

cable terminals to positive (+) posts and BLACK

(-) cable terminals to negatve (-) posts. Machine

will not operate if not connected properly. Failure

to do so will result in damage to batteries and

possible explosion.

WARNING: Battery acid can cause severe burns. Wear pro-

tective goggles, face shield, gloves, and clothing BEFORE

lling or chargng batteries.

NOTE: Give all new baeries a full charge before they

are used.

NOTE: Limit extended use of new baeries during the

rst 5 operang cycles.

NOTE: Do not excessively discharge baeries.

Excessive discharge can cause polarity reversal and

complete failure of baery.

NOTE: Make sure the recovery tank is empty before

charging baeries.

•Openmachinetop.

• Useammoniatedwindowcleanerandspray

topofbaeries.Useaclothandwipethe

baerytopstoremoveandcleanupspills.

CAUTION: BEFORE charging baeries, put

machine in a venlated area and always

leave machine top open.

CAUTION: Only use a baery charger

designed for the machine. Failure to do so

can result in damage to the baeries. The

charger was pre set at the factory for the

conguraon of your unit. If another type

of baery is installed the charger will have

to be programmed to match the baeries

that are being installed. Please see page

10 for charger programming instrucons

How to Charge Batteries

•PlugthechargerACcordintoagrounded

walloutlet.Thechargerwillautomacally

begintochargethebaeries.

• Aerbaeriesarechargedunplugthe

chargerfromthewalloutlet.

• Closetopcoverofthemachine.

How To Install The Squeegee

1 PutSqueegeeposionleverintheUPand

lockedposion.

2 Posionthesqueegeebladeassemblyon

theswingarm.Makesuretheguidewheels

facetherearofthesqueegee.

3 Tightenthe2thumbscrews.

4 Placethesoluonrecoveryhoseoverthe

nozzle.Makesureittsght.

DIPSWITCH SETTING

CBHD3 24V 25A TACONY

DIPSWITCH: SW1

DP1

DP2

CHARGING CURVE

OFF

IUIa-ACD for Lead-acid (Wet) batteries

OFF

IU0U-AGM FULLRIVER

OFF

IUIUa-AGM DISCOVER

IUIa-Gel for TROJAN Gel batteries

Dipswitches are located behind the white label on the top side of the charger

and next to the green led you will find 2 sets of dipswitches (SW1 and SW2).

Only the set of dipswitch SW1 (the one on the left side) has an effect on

charging curve selection accordingly to the table above.

Once you have finished configuring the charger with the desired charging

curve, according to the battery pack type you have installed in the machine,

please cover the dipswitches with the white label you had previously removed.

DIPSWITCH: SW2

DP1

DP2

CHARGING CURRENT

15A

OFF

20A

OFF

25A

OFF

25A

OFF

DP1

OFF

DP2

SW1

OFF

DP1

OFF

DP2

SW2

RED LED

GREEN LED

YELLOW LED

99822 Battery Charger Operating Instructions

Warnings:

• The battery charger must not be used by persons with reduced physical, sensory and mental

capabilities or with lack of experience and/or knowledge, unless they are properly supervised and

instructed by a person responsible for their safety.

• The battery charger must not be used by children. The battery charger is not a toy and must not

be treated as such.

• Do not use the battery charger outdoors.

• Do not expose the battery charger to rain, water splashes or steam.

• Do not install the battery charger in caravans and / or similar vehicles.

• Do not install the battery charger near any heat sources or in areas with high concentrations of

dust.

• Do not install the battery charger near any potential sources of ammable material, for example

methane gas pipes or fuel depots (petrol, kerosene, ...).

• Working in the vicinity of a lead-acid battery is dangerous, as batteries generate explosives

gases during charging. Therefore smoking and/or generating open ames and/or sparks must be

avoided.

• Never charge a frozen battery.

• Do not transport the battery charger by pulling on the cables as they could be damaged.

•Use the handles, if provided.

• Before using the battery charger, check that the sleeving on the electrical cord and battery cables

is in good condition. Should one of the cables be damaged, have it replaced by a qualied techni-

cian.

• Check that the input voltage of the battery charger given on the data plate is in line with the

voltage available.

• The battery charger must be plugged into a socket tted with an ground wire. Should the socket

not be equipped with an earth connection, do not use the device before having a suitable socket

installed by a qualied technician.

VISUAL SIGNALS

Please nd in the following table a list of the visual signals of the 99822.

SIGNAL (LED) MEANING

Red LED ashing (twice) Battery charger set to charge Lead-Acid batteries

Green LED ashing (twice) Battery charger set to charge GEL and/or AGM batteries

Red LED on First phase of charge in progress

Yellow LED on Second phase of charge in progress

Green LED on End of charge or maintenance phase

ANOMALIES

Yellow LED ashing UNSUITABLE BATTERY OR BATTERY NOT CONNECTED OR

OUTPUT SHORT CIRCUIT

Red LED ashing SAFETY TIMER EXCEEDED

INTERNAL SHORT CIRCUIT

Installing the pad

1 Removethecenterlockingdevicelocatedonthe

undersideofpadholder/brush.

2 Centerthepad brushontopof theholder and

replace the locking device.  The locking device

shouldbeght.

3

NOTE: The installaon steps are the same for both pad

holder or brush.

1 Raisethebrushpad bysteppingonthe roundfoot

pedalattherearofmachine.Youwillhear aclick

whenthedeckisupandlocked.

2 Pullthesplashguardup(blacksplashbumper).

3 Kneelinfrontofthemachine.Slidethepadholder/

brush under the machine and hold the pad/brush

withyourhandsinthe3:00and9:00posions.

4 Li the pad holder/brush up and turn slowly

clockwise unl the pad/brush clutch engages the

motormount.

5 Ifthe pad/brushis installedcorrectlyit willremain

onthemachine.Ifitdropsaeryouhaveturnedit,

itisnotinstalledcorrectly.

6 To lower the brush/pad, step down completely on

BOTH the round foot pedal and the square pedal

nexttoit.Whenfullydepressed,slideyourfootto

theinsidetoreleasethesquarepedalandSLOWLY

lettheroundpedalraisetotheUPposion.

7Slidesplashguarddownaroundtheenrebrush

housing.Itshouldbeslightlyabovetheoor.

CAUTION: Always use Tornado® plasc

clutch plate in the center of the pad

holder. Aluminum clutch plates are not

recommended for use with the EZ machines.

Installing the pad

1 Remove the center locking device

locatedontheundersideofpadholder/

brush.

2 Center the pad brush on top of the

holder and replace the locking device.

Thelockingdeviceshouldbeght.

How To Install The Pad Holder and Brush

The EZ uses 1 pad holder or 1 of 2 types of brushes.

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