Tornado PG7435 Bedienungsanleitung

Tornado

Operation and Maintenance Manual

For Commercial Use Only

Model PG7435 Pro-Glazer H13-24

Catalog No.

97435

See L7435DCP for Parts List

Effective 1/16/06

TORNADO

INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

This illustrated instruction book covers:

MODEL Pro Glazer H13-24

PAD SIZE 24"

CATALOG NO. 97435

HONDA ENG. TYPE HONDA

CLUTCH OPTIONAL

ENGINE SIZE (CC) 390

ENGINE (HP) 13

All specifications are subject to change without notice.

TABLE OF CONTENTS:

Standard Warranty 3

Safety Instructions 4-5

Operating Instructions 6

Starting Procedure 6

Mounting Pad & Other Attachments 7

Buffing Information 7

Maintenance Table 8

Trouble Shooting Table 9

Daily Inspection Checklist 9

Thank you for choosing Tornado products. We are proud to offer the most

complete line of commercial and industrial cleaning equipment in the industry.

Our reputation for quality, innovation and durability is unsurpassed.

* Effective January 1st, 2005. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, T191, T201, T12/1, CV 30, CV 38, CW 50, CW

100, Pro PAC Vacs, Duo-Upright Carpetkeepers™, Gas & Electric Pressure Washers, and all

chargers are warranted for 1 (one) year for both parts and labor.

2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR

1700 are 24 months parts/6 months labor OR 1000 hours of operation, whichever comes

first. Warranties on the 75/140 & 90/140 are 24 months parts/12 months’ labor OR 1,000

hours of operation whichever comes first.

3) All non-wear item parts purchased after warranty expiration are warranted for 90 days.

4) Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months

after dealer purchased the unit from Tornado, whichever comes first.

Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer,

Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac, CV 30, CV 38, and

Trot-Mop are trademarks of Tornado Industries.

1-800-VACUUMS

Chicago area: (708) 867-5100

Fax: (708) 867-6968

7401 W. Lawrence Avenue

Chicago, IL 60706

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

WARNING:

Keep hands, feet, strings and ties away from all moving pants while the machine is in

operation. The exhaust system gets very hot so keep hands, clothing and any items that can

burn away from the engine while hot.

Tornado machines are built tough and durable, however do not abuse the machine

and the machine won't abuse you. With proper care and maintenance this unit will

give you trouble free operations for the years to come.

WARNING:

LETHAL EXHAUST GASES

Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless,

colorless, tasteless, and can cause death if inhaled. Although NFPA 588-4.5 says…” these

machines shall be permitted to be used in buildings frequented by the public”, the Tornado

Co. suggests to avoid inhaling exhaust flames and never run the engine in a closed building

or confined area without proper ventilation.

Although LPG burns more efficiently and emits less carbon monoxide than gasoline, some

carbon monoxide is produced. Avoid inhaling exhaust gases - especially over prolonged

periods of time. Do not allow engine to run unattended.

WARNING:

TO REDUCE THE RISK OF FIRE OR INJURY

If handle switch lever is activated accidentally, high starting torque will cause machine to

move and may cause damage or injury.

The machine must not be running while :

xLeaving machine unattended

xChanging pads

xAttempting any maintenance or adjustment

These machines should not :

xBe used by unqualified or untrained personnel

xBe used unless properly maintained and adjusted

xBe used on areas with obstructions such as thresholds, etc.

xBe used in areas with loose tiles

xBe used in rooms without proper ventilation

WARNING:

Do not put hands under base - rotating parts could cause injury. Always keep hands feet

and loose fitting clothing away from moving parts to prevent possible injuries. Use care to

keep any electrical supply from contacting moving parts, such as floor brushes or pads.

xDo not use machine in areas where flammable and/or explosive vapors or dust are

present.

xNever use a device to lock the switch lever in the “ON” position.

xDo not add weight to this machine - this will upset the balance and may cause motor

overload.

xPad holders and brushes must be properly maintained to insure maximum cleaning

results.

xTo avoid fire, do not use with a flammable or combustible liquid to clean a floor.

xRisk of explosion. Floor sanding can result in explosive mixture of fine dust and air.

Use this machine only in a well ventilated area, free from any flame or match.

xDo not add weight.

xDo not store with brush, pad holder or pad on floor.

xRefer to this manual for additional instructions.

SAVE THESE INSTRUCTIONS

Machine Specifications:

Pad Size 24”

Pad Speed 2000 RPM

Width 26.5”

Length 46”

Engine Honda GXV390

Starting Voltage 110 Volts

Deck Material Cast Aluminum Alloy

OPERATING AND MAINTENANCE INSTRUCTIONS

OPERATION OF MACHINE

Your Tornado® Floor machine is ready for operation as soon as it is unpacked. Remove the

machine from the pallet and discard bolts.

Before any operation should begin, please read your Engine Operation Manual and your

Owner’s Manual.

The unit comes shipped without fuel in the tank. Be careful not to overfill the tank. The best

method for filling the tank is to have the full tank weighed at the filling station. The steel tank

should weigh no more than 43 pounds. Also, adjust the handle to a comfortable position and

insert the locking pins. Then, with two ¾” wrenches tighten the two main bolts in the handle

support to 40-50 ft/lbs.

Check the engine oil level. The unit will come shipped with oil. Always keep the engine oil

level between the full and add marks on the dipstick. Replace the oil by performing the

following steps :

-Park your Pro-Glazer on a level surface and make sure the engine is stopped.

-Turn the oil cap counter clockwise and then lift from the fill tube.

-Wipe the dip stick clean and push it back into the oil fill tube until the cap seats

and then withdraw it to check the oil level. (Do not screw in to check level.) Add oil

if necessary.

-Replace oil cap.

-If the oil is low, add API Class SG or SH oil having a SAE viscosity grade

appropriate for the expected temperatures as indicated in the Engine Operators

Manual.

The machine is shipped with the battery connected.

Inspect all fuel hoses and fittings for leaks. Repair any leaks immediately.

Check the carb filter and air filter for debris. Clean and replace if necessary.

Connect fuel hose to tank by (hand tightening) the hose fitting to the tank. Make sure the

connection is tight to prevent leaks.

PRO-GLAZER STARTING PROCEDURE

The Pro-Glazer is equipped with a 110 Volt Starter and push button switch.

1. Tilt machine back so the floor pad is off the floor.

2. Turn the fuel tank knob slowly until you hear the flow of the fuel into the fuel system.

3. Put throttle cable into the choke position. Note : Never operate this machine with the idle

set to the choke position.

4. Plug the starter cord into a 110 Volt outlet. Push starter button and hold it there until the

engine starts. Do not crank more than 30 seconds at a time and wait at least one minute

between tries when cranking. See Trouble Shooting Table if the engine does not start

after several tries.

5. After the engine starts, unplug the starter cord and move the throttle to the slow position.

Do not operate buffer until the engine has warmed up sufficiently.

6. Lower pad to floor in the slow position, and operate at full throttle.

STOPPING ENGINE

1.Turn fuel valve on tank to the closed position and allow the engine to continue running until

it runs out of fuel.

2. Turn the key to the off position.

Caution:

In an emergency, turn the key to the off position. Backfiring may occur when using

this method.

MOUNTING BRUSH AND OTHER ATTACHMENTS

(WARNING: TURN OFF UNIT BEFORE STARTING PAD INSTALL)

To mount or remove a pad, tilt the machine back until it rests on the back wheels. Unscrew

the pad-lock nut while gripping the pad and pad driver. Position a new pad concentric with

the pad driver and retighten with the pad-lock nut.

To remove the pad driver, first make sure the oil cap is tightly sealed.

Tilt the machine on its side. NOTE: Look for the, “THIS SIDE UP” decal on the side of the

machine.

The Honda engine can only be tilted on one side due to its carb

filter location.

Use a 3/4” wrench to hold the main shaft, which is located between the four bolts in the front

and on the top of the machine. Then, rotate the pad driver counterclockwise to unscrew it

from the main shaft.

For long life and best results always use genuine TORNADO® accessories.

MAINTENANCE OF THE PAD HOLDER

Remove the pad holder when the machine is not in use and hang on wall peg or similar

holder

POLISHING

Use 3/4” to 1” thick BEIGE high speed burnishing pads. Floors should be dry mopped to

remove grit.

SPRAY BUFFING

Use 3/4” to 1” thick HOG HAIR high speed burnishing pad. The spray buff solution should be

applied to the floor ahead of the machine. Do not run the machine into the spray or mist of

the spray buff solution.

DAMP BUFFING

Use 3/4” to 1” thick BEIGE high speed burnishing pad. Use a well wrung out mop to apply

damp buffing solution. Go over dampened surface with machine until surface is dry and has

a high glaze.

STORING

Store with pad off the floor by tilting machine back on the support wheels.

BELT MAINTENANCE

(WARNING : REMOVE LP TANK BEFORE TURNING OVER THE MACHINE)

To change a broken or worn belt, turn the machine on its side and remove the pad and pad

driver. NOTE: look for the, “THIS SIDE UP” decal on the side of the machine. The Honda

engine can only be tilted on one side due to its carb filter location. Using a wrench, loosen

the hex bolt for the pulley tensioner. Once the tensioner is loose, the belt can be easily

removed. Slip the old belt off the pulleys and reattach the new belt. Attach the pulley

tensioner back into position and retighten its bolt. The tensioner should provide the belt with

a 0.16 inch belt deflection when a force of 2 pounds is applied against outside of belt. Turn

machine upright immediately after the service is completed.

Maintenance Table :

Type of Service Daily First Every Every Every Every Every

20 Hrs. 50 Hrs. 100 Hrs. 300 Hrs. 500 Hrs. 1000 Hrs.

Check Oil Level *

Check Bonnet Air Filter for Dirt *

Check Engine Cooling Fins *

Check Cleaning Pad *

Check Belt Tension *

Check Carb Filter *

Change Engine Oil ++ * *

Inspect Bolts & Connections * *

Clean and Adjust Spark Plug *

Change Oil Filter * *

Replace Carb Filter *

Adjust Engine Valve Clearance *

Replace Spark Plugs *

Clean Cylinder Heads of Deposit *

++ MOTOR OIL : SAE 10W30

OIL CAPACITY 1.1 QTS GXV340 11HP

OIL CAPACITY 1.5 QTS GXV390 13HP

Trouble Shooting Table:

SYMPTOM POSSIBLE CAUSES

Engine Stops Running Dirty air filter. High exhaust emissions. Out of fuel. Low oil.

Engine Lacks Power Leaking head gasket. Insufficient vacuum. Governor needs

adjusting. No compression - worn rings. Check air filters.

Smell of Burned Rubber Belt out of adjustment.

Machine Vibrates Loose bolts. Pad not centered.

Machine "Digs In" While Running Operator is bearing down too hard. Dirty air filters.

Hard to Start Spark plug or head bolts loose. Blown head gasket.

Insufficient vacuum. Coil, air gap needs adjusting.

Low oil. Battery low.

Will Not Start No fuel. Blown head gasket.

Insufficient vacuum. Coil, air gap needs adjusting.

Low oil.

Daily Inspection Checklist:

ITEM CHECK

BOX

- Check condition of pad (Replace if torn or dirty)

- Wipe entire unit down with cleaning solution (engine must be cool)

- Verify pad retainer is still in place

- Store Propane tank outside of building

- Store Proglazer back on casters, so the pad is off the floor

- Store the Proglazer in a clean dry place

- Report any problems with unit

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