Tornado FK 3000 Einrichtungshandbuch

Tornado

Operation and Illustrated Parts Manual

For Commercial Use Only

FK 3000 Automatic Scrubber

Catalog No.

99430

TORNADO

INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

NOTES

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

This illustrated parts book covers:

MODEL 99430

SERIES C

SIZE 30"

VOLTS (CHARGER) 36V

AMPS (CHARGER) 20

CAPACITY 30 GAL. (114L)

All specifications are subject to change without notice.

Tornado®Standard Warranty Program*

10 Years:

All plastic tanks and rotationally-molded bodies

2 Years:

Parts on all Tornado and Tornado/Karcher cleaning

equipment 1) 2)

1 Year:

Labor on all Tornado and Tornado/Karcher cleaning

equipment 1) 2)

Warranties do not cover

components subject to

normal wear or abuse and

misuse, and have other

limitations not specified

here. For full details ,

contact your Authorized

Tornado Distributor,

Service Center, or the

Tornado Technical Service

Department.

1 Year:

Warranty on batteries, one full year, not pro-rated.

* Effective January 1st, 2001. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, CW 50, CW 100, PAC Vacâ, and Duo-Upright Carpetkeepers™

are warranted for 1 (one) year for parts and labor.

2) Warranties on the ICC1, KMR 1200, KMR 1250, and KMR 1700 are 24 months parts/6 months labor OR

1000 hours of operation, whichever comes first. Warranties on the BR and BD 1000 are 24 months

parts/12 months labor OR 1000 hours of operation, whichever comes first.

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

TABLE OF CONTENTS

INTRODUCTION 5

SAFETY INSTRUCTIONS 6

GROUNDING INSTRUCTIONS 7

UNIT CONTROLS AND INDICATORS 8

INSTALLATION

SQUEEGEE 10

BRUSHES 11

PRE START-UP

FILLING SOLUTION TANK 12

PREVENTATIVE MAINTENANCE PROGRAM

BATTERY CARE 13

BATTERY REMOVAL 14

BATTERY CHARGING 15

BATTERY SAFETY PRECAUTIONS 16

SQUEEGEE BLADES 17

SQUEEGEE ADJUSTMENT 18

SOLUTION PUMP INTAKE FILTER 19

RECOVERY TANK 19

SOLUTION TANK 20

VACUUM MOTOR 20

LUBRICATING YOUR MACHINE 21

MOTOR BRUSH REPLACEMENT 21

TROUBLESHOOTING INSTRUCTIONS

COMMON ISSUES 22

TROUBLESHOOTING CHART 24

LCD DISPLAY DIAGNOSTIC ERROR CODES 26

PREVENTATIVE MAINTENANCE CHECKLIST 28

ILLUSTRATED PARTS LISTS

SOLUTION TANK 29

RECOVERY TANK 32

SQUEEGEE ASSEMBLY 34

SQUEEGEE TOW ARM 36

BRUSH DRIVE ASSEMBLY 38

TRANSAXLE ASSEMBLY 40

CONTROL BOX & SOLUTION PUMP MODULE 42

ACTUATOR ASSEMBLY 44

CONTROL PANEL ASSEMBLY 45

TRIGGER ASSEMBLY 47

MAIN VIEW “A” 49

MAIN VIEW “B” 50

MAIN VIEW “C” 51

MAIN VIEW “D” 52

MAIN VIEW – PARTS LIST 53

WIRING HARNESS 54

CONTROL HARNESS 56

POWER HARNESS 58

REPLACEMENT ITEMS & ACCESSORIES 60

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

INTRODUCTION

Congratulations on the purchase of your new Tornado FK 3000! The FK 3000 combines many

advanced features to maximize reliability, performance, and ease of use.

The most notable addition is the incorporation of

the industry’s first fully functional digital control and

display system on an automatic floor scrubber.

With it, you’ll be able to easily and accurately

monitor an assortment of system settings and

conditions. Tornado’s new digital controller has a

unique soft-start feature that increases both

efficiency and powertrain lifespan.

Its patented, tough rotomolded structural housing

serves as a multi-function one-piece frame,

making this new model Floorkeeper both more

rugged and much lighter than conventional metal-

frame models.

This new FK 3000’s simplified wiring harness uses

quick-disconnects, and combined with the digital controller and error code generation on its

LCD display, makes servicing and troubleshooting easy.

Additional features include integral 30-gallon solution and recovery tanks, a sealed,

maintenance-free ¾ hp transaxle, and easy-access batteries. Solution flow is precisely

controlled by an adjustable flow rate pump, unlike gravity-feed systems that change flow based

on tank fill level. Vacuum power can be set for hands-free automatic operation, off to conserve

battery power when double-scrubbing, and constant-on for use with the optional hand tool

accessory set. The new FK 3000 automatic scrubber was designed and built to exceed your

needs for durability and serviceability in demanding commercial environments.

This manual is designed to instruct your personnel in the operation, maintenance and methods

of troubleshooting on your Tornado FK 3000. Please read through this manual and keep it

handy to ensure that you get maximum satisfaction and value from this new advance in floor

care.

OBSERVE THESE PRECAUTIONS FOR SAFE USE OF THIS MACHINE

•Back the machine down inclines or ramps. Do not store machine on inclines.

•Make certain that the power switch is OFF before removing or installing brushes.

•Use care when working on electrical terminals —short circuits can cause burns and

throw sparks.

•Disconnect both positive and negative battery terminals before attempting any

adjustment or maintenance. Brush or traction drive motors and drive components could

cause injury if started while being worked on.

•Charge batteries in a ventilated room where gases cannot accumulate. Gases given off

during charging could ignite in a confined space. Make certain that the top covers are

open when charging so gases cannot accumulate.

•Battery acid can cause injury to the eyes or burn the skin.

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

Safety Instructions

When using this machine, basic precautions should always be followed. Read all instructions

before using this machine.

WARNING: To reduce the risk of fire, electric shock, or injury:

Turn off all controls, unplug from power source and allow unit to cool down before attempting

any maintenance or adjustment. Turn off and disconnect battery clip when not in use.

Do not expose to rain or submerge in water. Store indoors. Do not use pressurized water to

clean machine. Do not use machine on stairs.

Do not allow to be used as a toy. This machine is to be used by adults only.

Use only as described in this manual.

If machine does not appear to be working properly or has been dropped, left outdoors,

submerged, or damaged in any way, refer to the troubleshooting steps detailed in this manual.

Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

Do not put any object into openings. Do not use with any opening blocked. Keep openings free

of dust, lint, hair, and anything that may reduce air flow.

Do not pick up anything with this machine that is burning or smoking, such as cigarettes,

matches, or hot ashes.

Do not pick up flammable or combustible liquids, such as gasoline or petroleum solvents, or use

machine where they may be present.

When using the charger supplied with this machine, do not handle cord or plug with wet hands.

Unroll the charger AC power cord before plugging it into a grounded outlet. Do not pull or carry

by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Check power cord for signs of crushing, cutting or heat damage. If replacement of plug or cord

is needed, use only identical replacement parts.

Keep all connections dry and off the ground. Do not allow electrical cords to contact water. Do

not use extension cords with this product. Do not unplug charger by pulling on cord. To unplug,

grasp plug, not cord.

Any repairs performed on this machine should be done by Tornado Authorized Service

Personnel.

Do not operate the unit when fatigued or under the influence of alcohol or drugs.

The manufacturer cannot be held responsible for any damage/injury caused to persons or

property because of improper procedures used which are not specified in this manual.

SAVE THESE INSTRUCTIONS

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

WARNING: Failure to adhere to any of the instructions provided in this

manual could result in serious bodily injury or property damage!

BEFORE OPERATING MACHINE:

Read this manual completely before attempting to operate machine. This manual has important

information for the use and safe operation of the machine. Keep this manual on file and handy.

If additional information is needed, please contact your local distributor or contact us at:

TORNADO INDUSTRIES Phone: (708) 867-5100

7401 W. LAWRENCE AVE. Fax: (708) 867-6968

CHICAGO, IL 60706 Internet Address: http://www.tornadovac.com

GROUNDING INSTRUCTIONS

The charger supplied with this machine must be grounded. If it should malfunction or break

down, grounding provides a path of least resistance for electrical current to reduce the risk of

electric shock. This appliance is equipped with a cord having an equipment-grounding

conductor and grounding plug. The plug must be plugged into an appropriate outlet that is

properly installed and grounded in accordance with all local codes and ordinances.

WARNING: Improper connection of the equipment-grounding conductor can result in electric

shock. Check with a qualified electrician or service person if you are in doubt as to whether the

outlet is properly grounded. Do not modify the plug provided with the appliance; if it will not fit

the outlet, have a proper outlet installed by a qualified electrician. This appliance is for use on a

nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in sketch A.

A temporary adapter that looks like the adapter illustrated in sketches B and C may be used to

connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is

not available. The temporary adapter should be used only until a properly grounded outlet

(sketch A) can be installed by a qualified electrician. The green-colored rigid ear, lug or the like,

extending from the adapter must be connected to a permanent ground such as a properly

grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal

screw.

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

Unit Controls and Indicators

Control Panel

1. Variable Drive Speed Control Knob

2. 3-Position Vacuum Motor Switch:

Automatic – Controlled by transaxle

Off – for double-scrubbing floors

On – for stationary hand tool recovery

3. LCD Display

See page 9 for display capabilities

4. Brush Position Switch

5. Solution Flow Rate Knob

6. Display Mode Button

Rear Controls

7. Solution Filler Plug

8. Solution Level Sight Tube

9. Squeegee Control Lever

10. Solution Tank Drain Hose

11. Dual Reverse Buttons

12. Emergency Stop Switch

13. Locking Keyswitch

14. Dual Drive Levers

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

Unit Controls and Indicators

Display Screens

Use the Display Mode Button (to the right of the display) to toggle between three unique

screens. Each screen displays a different set of icons and numerical readouts to give you useful

information about your machine’s operating status. For particulars on diagnostic fault code

information, see page 26.

https://harrissupplyind.com-ToOrderPartsCall608-268-8080

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Tornado Bodenreinigungsmaschine Handbücher

Tornado

Tornado BATTERY GLAZER 17 Bedienungsanleitung

Tornado

Tornado 99695 BR 22 Fehlerbehebungshandbuch

Tornado

Tornado 97561 Handbuch

Tornado

Tornado 98150 Handbuch

Tornado

Tornado Pro-Glazer PG K17-24 Bedienungsanleitung

Tornado

Tornado 97564 Handbuch

Tornado

Tornado ExSELLerate Series Einrichtungshandbuch

Tornado

Tornado Floor Finishing Machine Technisches Handbuch

Tornado

Tornado PG7430 Pro-Glazer H11-21 Bedienungsanleitung

Tornado

Tornado OB 20 Handbuch

Tornado

Tornado 98476 Handbuch

Tornado

Tornado 99726 Handbuch

Tornado

Tornado ExSELLerate Series Einrichtungshandbuch

Tornado

Tornado Pro-Glazer PG K17-21 Bedienungsanleitung

Tornado

Tornado Pro-Glazer H13-24 Bedienungsanleitung

Tornado

Tornado 99617 Handbuch

Tornado

Tornado 99728 Handbuch

Tornado

Tornado 99321 Bedienungsanleitung

Tornado

Tornado 99732 BD 32/26 Handbuch

Tornado

Tornado 99125B Handbuch

Tornado

Tornado ExSELLerate BD 14/4 Handbuch

Tornado

Tornado PG7435 Bedienungsanleitung

Tornado

Tornado 99785 BR 33/30 Handbuch

Tornado

Tornado Pro-Glazer PG K17-24-C Bedienungsanleitung

Beliebte Bodenreinigungsmaschine Handbücher anderer Marken

Nilfisk-Advance

Nilfisk-Advance Advance SC370 17B Bedienungsanleitung

Numatic

Numatic ET 4045 Bedienungsanleitung

HAWK ENTERPRISES

HAWK ENTERPRISES HP1513-180BRUTE Bedienungsanleitung

Mytee

Mytee 8070 Mytee-Lite Bedienungsanleitung

Kärcher

Kärcher B 140 R Bedienungsanleitung

Triple S

Triple S Ace 26T1 Bedienungsanleitung

Nilfisk-Advance

Nilfisk-Advance SW 750 Bedienungsanleitung

Windsor

Windsor ADMIRAL Admiral 8 Bedienungsanleitung

Numatic

Numatic TTB 1117/100 Bedienungsanleitung

Tennant

Tennant 8210D Bedienungsanleitung

Nobles

Nobles Frontier Produkthandbuch

lavina

lavina 21-X Bedienungsanleitung

KENT

KENT Edge 28B Bedienungsanleitung

Tennant

Tennant 215 Produkthandbuch

Windsor

Windsor BDP 51/2000C Bedienungsanleitung

CleanFreak

CleanFreak DURA-18HD Bedienungsanleitung

Nilfisk-Advance

Nilfisk-Advance Warrior 34RST Administratorhandbuch

BETCO

BETCO PB24 Bedienungsanleitung