Toro 07389 Bedienungsanleitung

FormNo.3457-541RevA

ElectricBedLiftKit

2014andAfterWorkman®MD/MDX/MDX-DUtilityVehicle

ModelNo.07389—SerialNo.315000001andUp

InstallationInstructions

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal127-7388

127-7388

1.Pinlocation

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3457-541*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Outboard-liftbracket(shortanges)1

Inboard-liftbracket(longanges)1

Hex-headbolt(5/16x5-1/2inches)1

2Flangenut(5/16inch)1

Installthebedbracket.

Switch1

3Fuse(15A)—machineserialnumber

411599999andbeforeonly1Installtheswitch.

Liftactuator1

Clevispin(3-1/2inches)1

Clevispin(2-1/4inches)1

Hairpin2

Hex-headbolt(1/2x5-1/2inches)1

Locknut(1/2inch)1

Installtheliftactuator.

5Nopartsrequired–Removetheproprod.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Lifttheleveroneithersideofthecargobedand

liftthebedup(Figure1).

g014860

Figure1

1.Lever3.Detentslot

2.Proprod

5.Pulltheproprodintothedetentslottosecure

thebed(Figure2).

WARNING

Araisedbedcouldfallandinjurepersons

thatareworkingbeneathit.

•Alwaysusetheproprodtoholdthe

bedupbeforeworkingunderthebed.

•Removeanyloadmaterialfromthe

bedbeforeraisingit.

g029622

Figure2

1.Detentslot2.Proprod

6.Removethe4angenutssecuringthelatch-rod

bracketstotheundersideofthebed(Figure3).

g024927

Figure3

1.Bed3.Flangenut

2.Latchrod

7.Removeandretainthelatchrodandlatches.

InstallingtheBed-Lift

Brackets

Partsneededforthisprocedure:

1Outboard-liftbracket(shortanges)

1Inboard-liftbracket(longanges)

1Hex-headbolt(5/16x5-1/2inches)

1Flangenut(5/16inch)

Procedure

Performthebedbracketinstallationatthebottomside

ofthebed.

1.Removethe2left-mostbolts(5/16x3/4inch)

thatsecureupper-bedbracetothebed(Figure

4).

g025008

Figure4

1.Bolts(5/16x3/4inch)3.Lower-bedbrace

2.Upper-bedbrace

2.Removethe2left-mostbolts(5/16x3/4inch)

thatsecurelower-bedbracetothebed(Figure

4).

Note:Retainthe4boltsforinstallation.

3.Aligntheleftoutboard-liftbracket(thebracket

withtheshortanges)totheoutboardholesin

theupper-andlower-bedbraces(Figure5).

g025009

Figure5

1.Outboard-liftbracket(short

anges)

3.Inboard-liftbracket(long

anges)

2.Bolts(5/16x3/4inch)

4.Securetheoutboardliftbrackettothebedusing

the2boltsthatyouremovedinstep1,and

hand-tightenthebolts(Figure5).

5.Aligntheinboard-liftbracket(thebracketwith

thelonganges)totheinboardholesinthe

upper-andlower-bedbraces(Figure5).

6.Securetheinboard-liftbrackettothebedwith

the2boltsthatyouremovedinstep2,and

hand-tightenthebolts(Figure5).

7.Insertthehex-headbolt(5/16x5-1/2inches)

throughhole8mm(5/16inch)intheinboard-lift

bracket(longanges),bedstructure,andthe

outboardbed-liftbracket(shortanges)as

showninFigure6.

g025010

Figure6

1.Locknuts(5/16inch)3.Hex-headbolt(5/16x

5-1/2inches)

2.Hole8mm(5/16inch)

8.Securetheboltwiththeangenut(5/16inch)

hand-tight(Figure6).

InstallingtheSwitch

Partsneededforthisprocedure:

1Switch

1Fuse(15A)—machineserialnumber411599999and

beforeonly

MachineSerialNumber411599999

andBefore

1.Disconnectthenegative-batteryterminalfrom

thebattery.

2.Removetheplugfromthedashpanel,tothe

rightofthesteeringcolumnandabovethekey

switch(Figure7).

Note:Iftheholeinthedashisinuse,measure

over13mm(1/2inch)andcutanother21x

35mm(27/32x1-15/32inches)rectangular

openinginthedash.Ensurethatyoudonot

damageanyexistingcomponentsbehindthe

dashwhencuttingthehole.

g001324

Figure7

1.Pluggedhole3.Cutthenewhole(if

required).

2.Bed-liftswitch

3.Plugthebed-liftswitchintotheharness

connectorinthedash.

Note:Donotinstalltheswitch.

4.Installanewfuse(15A)intotheopenslotin

thefuseblock.

MachineSerialNumber411600000andAfter

1.Cutouttheopeninginthedashboarddecalfortheswitch(boxAofFigure8).

2.Installtheswitchconnectorthroughtheopeninginthedashboard(boxBofFigure8).

3.Installtheswitchtotheswitchconnector(boxCofFigure8).

4.Ensurethattheswitchisorientedproperly(boxDofFigure8).

g382366

Figure8

InstallingtheLiftActuator

Partsneededforthisprocedure:

1Liftactuator

1Clevispin(3-1/2inches)

1Clevispin(2-1/4inches)

2Hairpin

1Hex-headbolt(1/2x5-1/2inches)

1Locknut(1/2inch)

Procedure

1.Aligntheholeinthelower-mountpointforthe

liftactuatorwiththeholesinthechassis-mount

brackets(Figure9).

2.Securetheliftactuatortothechassis-mount

bracketswiththeclevispin(2-1/4inches)and

hairpin(Figure9).

g024929

Figure9

1.Liftactuator3.Clevispin(2-1/4inches)

2.Chassis-mountbrackets4.Hairpin

3.Connectthe2-socketelectricalconnectorofthe

rearwireharnessofthemachinetothe2-pin

connectoroftheliftactuator(Figure10).

Note:The2-socketelectricalconnectorofthe

rearwireharnessislocatedadjacenttothe

electrical-controlcover.

g025011

Figure10

1.2-socketelectrical

connector(rearwire

harness)

3.Electrical-controlcover

2.2-pinconnector(lift

actuator)

4.Liftactuator

4.Connectthenegative-batteryterminaltothe

battery.

5.Presstheup-paddleofthebed-liftswitchto

extendtheactuator(Figure7).

Note:Iftheliftactuatordoesnotextend,press

theotherpaddleoftheswitch.

6.Aligntheup-paddletothe12o’clockposition

andinsertthebed-liftswitchintotheopening

inthedash(Figure7).

Note:Theswitchshouldsnapandlockinto

position.

7.Presstheuppaddlethebed-liftswitchtoextend

therodoftheliftactuatorroduntiltheholeinthe

rodisalignswiththeholesintheinboardand

outboard-liftbrackets(Figure11).

Note:Selectthesetofholesinthebracket

forthegasolineanddieselmachines;referto

SafetyandInstructionalDecals(page1)forthe

holelocationsforthismachine.

g025012

Figure11

1.Locknut(1/2inch)5.Lift-actuatorrod

2.12.7mm(1/2inch)hole

forthehex-headbolt

6.12.7mm(1/2inch)hole

fortheclevispin

3.Hex-headbolt(1/2x5-1/2

inches)

7.Clevispin(3-1/2inches)

4.Hairpin

8.Securethelift-actuatorrodtotheliftbrackets

withtheclevispin(3-1/2inches)andhairpin

(Figure11).

Note:Tightenthelocknutandangenutuntil

theyaresnug.

9.Tightenthe4bolts(5/16x3/4inch)thatsecure

theinboardandoutboard-liftbracketstothebed

(Figure5)to15to16.6N-m(133to147in-lb).

10.Alignthehex-headbolt(1/2x5-1/2inches)

throughtheremaining12.7mm(1/2inch)holes

intheinboardandoutboard-liftbrackets(Figure

11)andsecureitwithalocknut(1/2inch)until

thenutissnug.

11.Tightentheangenutthatsecuresthebolt(5/16

inch)untilitissnug(Figure6).

RemovingthePropRod

NoPartsRequired

Procedure

1.Removethehairpinandwasherthatsecurethe

proprodtothebottomofthebed(Figure12).

g025013

Figure12

1.Washer4.Bedhole

2.Hairpin5.Proprod

3.Slot(frame)

2.Slidetheproprodforwardtoremoveitfromthe

bracketontheframe(Figure12).

Note:Retaintheproprodcomponentsfor

futureuse.

Note:Iftheelectricboxliftiseverremoved,

installtheproprodandlatchrodagain,using

theexistingfastenersandtheprop-rodbracket.

Operation

WARNING

Drivingthemachinewiththecargobedraised

couldcausethemachinetotiporrolleasier.

Youcoulddamagethestructureofthecargo

bedifyouoperatethemachinewiththebed

raised.

•Operatethemachinewhenthecargobed

isdown.

•Afteremptyingthecargobed,lowerit.

WARNING

Theweightofthebedmaybeheavy.Hands

orotherbodypartscouldbecrushed.

Keepyourhandsandotherbodypartsclear

whenloweringthebed.

Important:Whenyouheararatchetingsound,

thebedliftiscompletelyextendedorretracted.

Donotcontinuepressingtheswitch.

RaisingtheBed

1.TurnthekeyswitchtotheONposition.

2.Pushthetopoftheswitchtoraisethebed.

LoweringtheBed

Pushthebottomoftheswitchtolowerthebed.

Note:Theactuatormaycauseslightdeformationto

thebedafteritisfullyloweredandbeforetheactuator

clutchengages.Releasetheswitchwhenyouhear

aratchetingnoise.

Maintenance

ServicingtheAirCleaner

ForWorkmanMDX-DMachines

1.Supportthebedwithliftingequipment.

2.Removethehairpincotterandclevispin

securingtheactuatorrodtotheinboardand

outboard-liftbrackets(Figure11).

3.Tipthebedallthewayup.

4.Rotatetheactuatorforward.

5.Removetheaircleanerandserviceitas

required;refertothemachineOperator’s

Manual.

6.Installtheaircleaner;refertothemachine

Operator’sManual.

7.Lowerthebedandaligntheliftactuatortothe

liftbrackets(Figure11).

8.Securetheliftactuatortotheliftbracketswith

theclevispinandhairpin(Figure11).

Notes:

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