Toro 140-3624 Bedienungsanleitung

FormNo.3436-227RevB

DebrisKit

STX-38EFIStumpGrinderwithIntelli-Sweep®

ModelNo.140-3624

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Muferguard1

Bolt(5/16x2-1/2inches)2

2Locknut(5/16inch)2

Replacethemuferguard.

Topbracket1

Bottombracket1

Leftbracket1

Hookandloopfasteners(fromcylinder

cover)4

Hookandloopfasteners(fromhose

cover)4

Drillthebracketholes.

Cylindercover1

Hosecover1

Bolt(1/4x1inch)5

Nut(1/4inch)5

Hydrauliccover1

Installthecovers.

Guardmount1

Clampplate2

Bolt(5/16x1-1/4inches)2

5Locknut(5/16inch)2

Replacetheguardmount.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3436-227*B

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Raisethegrinderandsupportitusing

jackstands.

4.Shutofftheengineandremovethekey.

5.Allowtheenginetocoolcompletely.

WARNING

Contactwithhotsurfacesmaycause

personalinjury.

Keepyourhands,feet,face,clothingand

otherbodypartsawaythemuferand

otherhotsurfaces.

ReplacingtheMufer

Guard

Partsneededforthisprocedure:

1Muferguard

2Bolt(5/16x2-1/2inches)

2Locknut(5/16inch)

Procedure

1.Removeanddiscardtheexistingmuferguard

andfasteners(Figure1).

Important:Ensurethatyoudonotdamage

thefuellineasyouremovetheguard.

g309583

Figure1

1.Bolt(4)3.Washer(4)

2.Muferguard4.Nut(4)

2.Installthenewmuferguardusing2bolts(5/16

x2-1/2inches)and2nuts(5/16inch)intherear

holes(Figure2).

g309582

Figure2

1.Muferguard3.Nut—5/16inch(2)

2.Bolt—5/16x2-1/2inches

(2)

DrillingtheBracketHoles

Partsneededforthisprocedure:

1Topbracket

1Bottombracket

1Leftbracket

4Hookandloopfasteners(fromcylindercover)

4Hookandloopfasteners(fromhosecover)

Procedure

Figure3andFigure4showthe2coversandthe

lengthsoftheirhookandloopfasteners.

g323225

Figure3

Cylindercover

1.8.9cm(3-1/2inches)3.15.2cm(6inches)

2.22.2cm(8-3/4inches)4.22.9cm(9inches)

g323226

Figure4

Hosecover

1.15.6cm(6-1/8inches)3.13.3cm(5-1/4inches)

2.10.8cm(4-1/4inches)4.8.9cm(3-1/2inches)

1.Removetheexistinghydrauliccover(Figure5).

Retainthebolts.

g309727

Figure5

1.Bolt—5/16x1-1/4inch(2)2.Existinghydrauliccover

2.Placetheleftbracketatthebottomofthewelds

ofthewraprod.Usingthebracketasatemplate,

markanddrillholes(1/4inchdiameter)intothe

frame(Figure6.

g323307

Figure6

1.Leftbracket3.Wraprod

2.Drillahole(1/4inch

diameter)here.

3.Usingtheupperandlowerbracketsas

templates,markanddrillholes(1/4inch

diameter)intotheframe(Figure7).

g323100

Figure7

1.Drillahole(1/4inch

diameter)here.

3.Lowerbracket

2.Upperbracket

4.Cleanthesurfacesontheframenearthe

hydrauliccylinderandthehydraulichoses.

5.Removethefastenerstripsfromthecylinder

andhosecovers,removethebackings,and

adherethestripstotheframeandhydraulic

cover(Figure8andFigure9).Trimthefastener

stripsasneeded.

Note:Donotinstallthe15.6cm(6-1/8inch)

fastenerstripfromthehosecoveratthistime.

g323099

Figure8

FastenerStripLocationsforCylinderCover

1.15.2cm(6inch)fastener

strip

3.8.9cm(3-1/2inch)

fastenerstrip

2.22.9cm(9inch)fastener

strip

4.22.2cm(8-3/4inch)

fastenerstrip

g323224

Figure9

FastenerStripLocationsforHoseCover

1.8.9cm(3-1/2inch)

fastenerstrip

3.10.8cm(4-1/4inch)

fastenerstrip

2.13.3cm(5-1/4inch)

fastenerstrip

InstallingtheCovers

Partsneededforthisprocedure:

1Cylindercover

1Hosecover

5Bolt(1/4x1inch)

5Nut(1/4inch)

1Hydrauliccover

Procedure

1.Installthehosecoveraroundthehoses,withthe

taperedendup(Figure10).

g323098

Figure10

1.Hosecover2.Bolt(1/4x1inch)andnut

(1/4inch)

2.Aligntheholesonthebottomofthecoverwith

theholesintheframe.Adhereittothehookand

loopfastenerstrip.

3.Securethecoverusingtheleftbracket,2bolts

(1/4x1inch),and2nuts(1/4inch)asshown

inFigure10.

4.Securethecovertothehosesusingthecable

tie.

5.Aligntheholesinthecylindercoverwiththe

holesintheframeandadhereittothehookand

loopfastenerstrips(Figure11).

Note:Thetaperedendofthecoverextends

overthecylinderrod.

g322789

Figure11

Cylindercoverattachedtoframefastenerstrips

6.Wrapthelongerlengthsofthecoverbetween

thehydrauliccylinderandgrinderpivotand

adherethemtogether(Figure12).

g322790

Figure12

1.Longerlengthoncylindercover

7.Securethebottomofthecoverusingthebottom

bracket,2bolts(3/8inchx1-1/4inch),and2

nuts(1/4inch)asshowninFigure13.

g309895

Figure13

1.Existingbolt(3/8inchx

1-1/4inch)

3.Cylindercover

2.Bolt(1/4x1inch)andnut

(1/4inch)

8.Placethehydrauliccoverontheframe,and

securethetopofthecylindercoverusingthe

topbracket,2bolts(5/16x1-1/4inch,previously

removed,and1/4inchx1-1/4inch)and1nut

(1/4inch)asshowninFigure13.

Note:Positionthetabonthehydrauliccover

overthetopbracket.

9.Securethehydrauliccoverusing1bolt(5/16

x1-1/4inch,previouslyremoved)asshownin

Figure14.

g323291

Figure14

1.Bolt(5/16x1-1/4inch)2.15.6cm(6-1/8inch)

fastenerstrip

10.Cleanthesurfaceofthehydrauliccoverwhere

youareadheringthefastenerstrip(Figure14).

11.Removethebackingfromtheremaininghook

andloopfastenerstripandadhereitonthe

hydrauliccover(Figure14).

12.Adherethehosecovertothefastenerstrip.

ReplacingtheGuardMount

Partsneededforthisprocedure:

1Guardmount

2Clampplate

2Bolt(5/16x1-1/4inches)

2Locknut(5/16inch)

Procedure

1.Removetheshieldassemblyfromthegrinder

head(Figure15).Retainthefasteners.

g309639

Figure15

1.Bolt—5/16x1-1/4inches

(8)

3.Shieldassembly

2.Locknut—5/16inch(8)

2.Removebothshieldsandclampplatesfromthe

guardmount(Figure16).Retainthefasteners

andshields.

g309640

Figure16

1.Bolt—5/16x1-1/4inches

(12)

4.Locknut—5/16inch(12)

2.Clampplate(2)5.Guardmount

3.Shield(2)

3.Installthenewguardmountusing8boltsand8

nutsthatyouremovedinstep1(Figure17).

g309638

Figure17

1.Bolt—5/16x1-1/4inches

(8)

3.Locknut—5/16inch(8)

2.Guardmount

4.Installbothshieldstotheguardmountusing

aclampplateandthe6boltsand6nutsyou

removedfromeachshieldinstep2(Figure18).

Note:Donotusetherearholeintheclamp

platesinthisstep.

g309637

Figure18

1.Bolt—5/16x1-1/4inches

(12)

4.Guardmount

2.Clampplate(2)5.Locknut—5/16inch(12)

3.Shield(2)

5.Usingtheclampplateandguardmountasa

template,drillahole(5/16inchdiameter)into

bothshields(Figure19).

g309636

Figure19

1.Drillahole(5/16inchdiameter)here.

6.Installaboltandnutinbothholes.

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