Toro 02856 Bedienungsanleitung

FormNo.3443-338RevA

FlashingLEDBeaconKit

LT2240CompactTriple4-WheelDriveTurfMower,LT3340Triple

ReelMower,orLT-F3000TripleFlailMower

ModelNo.02856—SerialNo.400000000andUp

InstallationInstructions

PreparingtoInstallthe

FlashingBeaconKit

PreparingtheMachine

1.Parkthemachineonalevelsurface.

2.Lowerthecuttingunits.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Waitforallmovingpartstostop.

6.Allowtheenginetocoolcompletely.

RemovingtheStorage

Compartment

Models31657and31659

1.Attheleftsideoftheoperator’splatform,open

thedoorofthestoragecompartment(Figure1).

g328513

Figure1

1.Washer3.Storagecompartment

2.Knob

2.Removethe3knobsand3washersthatsecure

thestoragecompartmenttothemachine,and

removethecompartment(Figure1).

OpeningtheHood

Model31654

1.Insertthehoodkeyintothelockforthehoodand

rotatethelock90°counterclockwise(Figure2).

2.Releasethehoodlatchbypressingthebutton

onthehoodlatch(Figure2).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved*3443-338*

g189331

Figure2

3.Carefullyrotatethehoodbackanddown(Figure

3).

g189330

Figure3

Models31657and31659

1.Removethe2hoodlatchesfromthelatch

catches(Figure4).

g036762

Figure4

2.Insertthehoodkeyintothelockforthehood

androtatethelock90°counterclockwise.

3.Carefullyrotatethehoodbackanddown(Figure

5).

g036763

Figure5

DisconnectingtheBattery

1.Loosentheforwardnutofthenegative

battery-cableterminal(Figure6).

g344733

Figure6

1.Nut(negative

battery-cableterminal)

2.Negativebatterypost

2.Liftthenegativebatterycablefromthebattery

post(Figure4).

Note:Positionthenegative-batterycablewhere

itcannotcontactthenegativebatterypost.

RemovingtheBulkheadPanel

1.Ifaroadlightisinstalledonthemachine,

disconnectthe2pinconnectorfromthenumber

plate.

2.Removethe4bolts(6x25mm),4lockwashers

(6mm),and4atwashers(6mm)thatsecure

thebulkheadpaneltothechassisofthemachine

(Figure7).

g037067

Figure7

1.Bulkheadpanel3.Lockwasher

2.Flatwasher4.Bolt

3.Movethepanelupandforward,andremoveit

fromthemachine(Figure7).

InstallingtheKit

InstallingtheBrackets

ForMachinesWithoutCabsOnly

Note:Youcaninstallthebeaconlightoneitherside

oftheROPSframe.Ifyoudriveontheleftsideof

theroad,installthebeaconontherightsideifthe

machine.Ifyoudriveontherightsideoftheroad,

installthebeaconontheleftsideofthemachine.

1.EnsurethattheROPSpivotboltsandpinsare

inplaceandtight.

2.OnthesamesideoftheROPSonwhichyou

plantoinstallthekit,removethenutandbolt

fromtheROPSanddiscardthem;refertoFigure

g344020

Figure8

1.Bolt(discard)3.Locknut(discard)

2.Lanyardwasher

3.AligntheholeintheROPSbracketwiththehole

intheROPSandinstallthenewbolt(Figure9).

g344021

Figure9

1.Largebolt3.Lanyardwasher

2.ROPSbracket4.Largelocknut

4.Installthenewlargelocknutandtheexisting

lanyardwasher,andtightenthelocknut.

Note:Donotovertightenthem,asthiswill

maketheROPSdifculttofold.

5.Alignthesmallholesinthebeaconbracketwith

theupperholesintheROPSbracket(Figure

10),andsecurethebracketswith2bolts(M6x

20mm)and2locknuts(M6).

g345641

Figure10

1.Beaconbracket3.Locknut(M6)

2.Bolt(M6x20mm)

InstallingtheBeacononaMachine

withoutaCab

1.Installthebeaconstandtothebeaconbracket

(Figure11).

g344042

Figure11

1.Beaconstand4.Ferrite

2.Seal5.Beaconcable

3.Nut

2.Totthebeaconcable,startbyremovingthe

ttinginthetopofthebeaconstandandfeed

thebeaconcablethroughthebottomandout

throughthetop.

3.Connectthebeaconcable,ensuringthatthe

positive(yellow)wireisttedtothecentral

positiveterminalofthebeaconstandtting,and

theblackwiretotheouterterminal.Screwthe

ttingbackintothebeaconstand.

Note:Rotatethecableasyouscrewinthe

connector.Thispreventsthecablefrombeing

twisted.

4.Loosenthewingnutonthebeacon(Figure12).

g344043

Figure12

1.Wingnut

5.Assemblethebeaconontothetopofthebeacon

stand(Figure13).

g344044

Figure13

6.Tightenthewingnutontheclamp(Figure14).

g344045

Figure14

1.Bolt3.Lockwasher

2.Washer4.Wingnut

7.RoutethecabledownthefrontoftheROPS

frame,ensuringthatitcannotbetrappedor

chafedwhentheROPSisfoldedorraised.

8.Connectthecabletothematingconnectoron

themainwiringloomwiththeyellowandblack

wires.

•Onmodel31654,thematingconnectoris

locatednearthehorn.

•Onmodels31657and31659,themating

connectorislocatedundertheplastic

bulkheadatthebottomoftherightROPS

post.

9.Insertacabletiethrougheachofthe2holes

inthebeaconbracket(Figure15),andsecure

thecable.

g344048

Figure15

1.Holes(beaconbracket)

InstallingtheBeacononaMachine

withaCab

Note:Thewireharnessisnotrequiredforinstallation

onamachinewithacab(wiringsuppliedincab).

1.Installthebeaconstandtothebeaconbracket

(Figure16).

g344082

Figure16

1.Beaconstand4.Ferrite

2.Seal5.Beaconcable

3.Nut

2.Totthebeaconcable,startbyremovingthe

ttinginthetopofthebeaconstandandfeed

thebeaconcablethroughthebottomandout

throughthetop.

3.Connectthebeaconcable,ensuringthatthe

redconnectoristtedtothecentralpositive

terminalofthebeaconstandtting,andthe

brownconnectortotheouterterminal.Screw

thettingbackintothebeaconstand.

Note:Rotatethecableasyouscrewinthe

connector.Thispreventsthecablefrombeing

twisted.

4.Loosenthewingnutonthebeacon(Figure17).

g344043

Figure17

1.Wingnut

5.Assemblethebeaconontothetopofthebeacon

stand(Figure18).

g344107

Figure18

6.Tightenthewingnutontheclamp(Figure19).

g344104

Figure19

1.Bolt3.Lockwasher

2.Washer4.Wingnut

InstallingtheSwitch

1.Locate,remove,anddiscardtheblankingplug

onthemaincontrolpanel.

Note:Theblankingplugislocatedontheend

orsideofthemaincontrolpaneldependingon

themachinemodel.

2.PullouttheswitchconnectorlabeledBEACON

andplugintheswitch.

3.Presstheswitchintothecutoutuntilitclicksinto

place(Figure20andFigure21).

g034461

Figure20

1.Switchformodel31654

g344108

Figure21

1.Switchformodels31657and31659

CompletingtheInstallation

InstallingtheBulkheadPanel

1.Alignthe4holesinthebulkheadpanelwiththe

4clipnutsonthechassis;refertoFigure7in

RemovingtheBulkheadPanel(page3).

2.Securethebulkheadpaneltothechassisofthe

machinewiththe4bolts,4lockwashers,and4

atwashers;refertoFigure7inRemovingthe

BulkheadPanel(page3).

3.Torquetheboltsto7.7to11.6N∙m(68to103

in-lb).

4.Connectthe2pinconnectortothenumberplate

ifpreviouslydisconnected.

InstallingtheFuse

Models31657and31659

1.Removethefuse-blockcover(Figure22).

Note:Onmodels31657and31659,thefuse

blockislocatednexttothebattery.

g328464

Figure22

1.Fuseblock2.Fuse-blockcover

2.Installthefuseintheappropriatelocation;refer

tothefuseblockdecal(Figure23).

g328465

Figure23

3.Installthefuse-blockcover.

Model31654

1.Removethefuse-blockcover(Figure24).

Note:Onmodel31654,thefuseblockis

locatedbehindtheseatundertheenginecover.

g037069

Figure24

1.Fuse-blockcover

2.Installthefuseintheslotinthefuseblock

locatedatthe3rdpositionfromtheright(Figure

25).

g188128

Figure25

1.10Afuse2.Fuseblocksocket(3rd

positionfromtheright)

3.Installthefuseblockcover.

InstallingtheStorage

Compartment

Models31657and31659

1.Aligntheholesonthebottomofthestorage

compartmentwiththeholesinthechassis

brackets.

2.Assemblethestoragecompartmenttothe

machinewiththe3knobsand3washers(Figure

26).

g328512

Figure26

1.Washer3.Storagecompartment

2.Knob

ConnectingtheBattery

1.Assembletheterminalofthenegativebattery

cable(Figure27)ontothenegativebatterypost.

g344733

Figure27

1.Nut(negative

battery-cableterminal)

2.Negativebatterypost

2.TightentheforwardnutandT-bolt(Figure27)of

thenegativebatterycableterminal.

ApplyingtheSerialLabeland

LoweringtheHood

1.Applytheseriallabeltotherightoftherear

bulkhead,nearthemachineseriallabel.

2.Closeandsecurethehood.

3.Formodel31654only,rotatethelock90°

clockwisetotheLOCKposition.

Operation

UsingtheBeacon

Toturnonthebeacon,pressthebottomoftheswitch.

Toshutoffthebeacon,pressthetopoftheswitch.

Note:Theignitionswitchmustbeinposition1for

thebeacontowork.

Maintenance

ReplacingtheFuse

ReplacingtheFuseonModel

31654

1.Removethefuse-blockcover(Figure28).

g188141

g037069

Figure28

1.Fuse-blockcover

2.Removethe10Afusefromtheslotinthefuse

blocklocatedatthe3rdpositionfromtheright

(Figure29).

g188128

Figure29

1.10Afuse2.Fuseblocksocket(3rd

positionfromtheright)

3.Inserta10Afuseintotheslotofthefuseblock

locatedatthe3rdpositionfromtheright(Figure

29).

Important:Alwaysuseafuseofthesame

typeandamperageastheoneyouare

replacing;otherwise,youcoulddamagethe

electricalsystem.

Note:Ensurethatthefuseisfullyseated.

4.Installthefuse-blockcover(Figure28).

ReplacingtheFuseonModels

31657and31659

1.Removethestoragecompartment;referto

RemovingtheStorageCompartment(page1).

2.Removethefuse-blockcover(Figure30).

g328464

Figure30

1.Fuseblock2.Fuse-blockcover

3.Removetheexistingbeaconlightfuseandinsert

a10Afuseinthesameslot.

g328465

Figure31

4.Installthefuse-blockcover.

5.Installthestoragecompartment;referto

InstallingtheStorageCompartment(page8).

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