Toro 08781 Bedienungsanleitung

FormNo.3416-266RevA

RearRemoteHydraulicKit

SandPro®/IneldPro®3040and5040TractionUnit

ModelNo.08781—SerialNo.315000001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pin-holeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g220043

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3416-266*A

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal110-1303

110-1303

1.Pressure3.Highpressureuid,

injectionintobody

hazard—stoptheengine,

stoptheimplement,

anddisconnectthe

quick-connectports.

2.Tank4.Tank

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removetheaircleaner.

3Nopartsrequired–Removethehydraulicreservoirand

shrouds.

Small90-degreeteewithbarb1

Large90-degreeelbow(threadedboth

ends)1

4Strainer1

Installttingstothehydraulictank.

Retainerbracket1

Muferclamp2

Hose-retainerbracket1

5Couplerbracket1

Installthecouplerbrackettotherear

frame.

Valve1

Valveplate1

Bolt(1/4x1-3/4inches)2

Nut(1/4inch)2

Small90-degreeelbow1

Teetting1

Thread-formingscrew(9/32x3/4inch)2

Teeadapter1

Relay1

Cap1

Installthemanifoldandbracket.

Hydrauliccap1

Hydrauliclinenumber11

Hydrauliclinenumber21

7Hydraulicline(hose)number51

Installthehydrauliclines.

Hydraulicpump1

45-degreetting(maleends)1

Hubassembly1

Squarekey(1/4x1inch)1

Setscrew(5/16x3/4inch)4

Pumpbracket1

Bolt(withthread-lockingcompound)

(5/16x3/4inch)2

Washer(3/8inch)2

Large90-degreeelbow(withhose

barbedend)1

Installthehydraulicpump.

Hydrauliclinenumber31

9Hydrauliclinenumber41Installthehydrauliclines.

ProcedureDescriptionQty.Use

Largehydraulichose1

Hydraulichosewithttings1

Largehoseclamp2

Smallhoseclamp2

Smallmoldedhydraulichose1

R-clamp1

Bolt(5/16x7/8inch)1

Flangenut(5/16inch)1

Installthehydraulichoses.

11Nopartsrequired–Tightenallconnections.

Harness1

Switch1

12Fuse1

Installtheswitchandharness.

Dipstick1

13Hydraulicuid

25.5L

(6-3/4US

gallons)

Installthehydraulicuidandcheckfor

leaks.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Lowertheattachments.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Thoroughlycleanthemachine.Removeall

debristoensurethatthemountingbracketswill

tproperlyandthatnodirtordebrisgetsinto

thehydraulicsystem.

RemovingtheAirCleaner

NoPartsRequired

Procedure

1.Thoroughlycleantheareaaroundtheair

cleaner.

2.Loosentheradiatorclamparoundthehoseand

lowertheclampontothehose.

3.Removetheinsideboltholdingtheaircleaner

inplace.

4.Removetheair-cleanercoverandlter(Figure

2).

g003574

Figure2

1.Air-cleanercanister3.Canistercover

2.Airlter

5.Removethehosefromtheair-cleanercanister.

6.Spreadtheair-cleanerstrapopenandpullit

overtheendofthecanisterwherethelterwas

takenout(Figure3).

g003580

Figure3

1.Bolt4.Cap

2.Air-cleanerstrap5.Air-cleanercanister

3.Machineframe

7.Coverthehoseorinsertaragintoitsothatno

dirtordebrisgetsintoitwhileinstallingthiskit.

8.Removetheoppositeboltholdingtheair-cleaner

straptothemachineframe.

RemovingtheHydraulic

ReservoirandShrouds

NoPartsRequired

Procedure

1.Drainthehydraulictank.Refertothemachine

Operator'sManual.

2.Raisetherearofthemachineofftheground

andblockuptherearofthemachine.Referto

themachineOperator'sManualunderRaising

theMachine.

WARNING

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseserious

injury.

Usejackstandswhensupportingthe

machine.

3.Removetheleftreartire.

4.Removethe4ange-headscrewssecuring

theleftwheelshroudtotheframe(Figure4).

Removeandretaintheshroud.

g003581

Figure4

1.Leftwheelshroud3.Tire

2.Flange-headscrews4.Nut

5.Removethe2ange-headscrewssecuring

theleftfrontscreentotheframe.Removeand

retainthescreen.

g003836

Figure5

1.Flange-headscrews3.Leftfrontscreen

2.Frame

6.Removethe3boltssecuringtherearhitch

shieldtotheframe.

g003838

Figure6

1.Bolt2.Rearhitchshield

7.Removethe2screwssecuringthecenter

shroudtotheframe(Figure7).Removeand

retaintheshroud.

g003617

Figure7

1.Centershroud3.Seat

2.Screws

8.Disconnectthehydrauliclinesgoingtothetank.

9.Removethetophydraulictankbracketfromthe

machineframeandloosenthe2bracketsonthe

sideoftheframe(Figure8).Removethetank

andretainthehardware.

g003575

Figure8

1.Hydraulictank4.Nut

2.Bolt5.Sidebracket

3.Topbracket6.Washer

InstallingFittingstothe

HydraulicTank

Partsneededforthisprocedure:

1Small90-degreeteewithbarb

1Large90-degreeelbow(threadedbothends)

1Strainer

Procedure

Note:MakesurethatallO-ringsarelubricatedand

properlypositionedonallttingsbeforeinstallation.

Note:Installallttingsandhydrauliclineslooselyrst

andthentightenthemwheneverythingisinstalled.

Installthettingsattheanglesshowninthegures.

1.Removethe2hydraulictankplugsfromtheside

ofthetank.

2.Installthestrainerintothehydraulictankwhere

thelargeplugwasremoved.

3.Installthelarge90-degreeelbowintothe

strainer.

4.Installthesmall90-degreeteewithbarbwhere

thesmallplugwasremoved(Figure9).

g015917

Figure9

1.Large90-degreeelbow

(installatangleshown)

5.Small90-degreetee

(installatangleshown)

2.Strainer6.Removethesmallplug.

3.Removethelargeplug.7.45degrees

4.Hydraulictank

InstallingtheCoupler

BrackettotheRearFrame

Partsneededforthisprocedure:

1Retainerbracket

2Muferclamp

1Hose-retainerbracket

1Couplerbracket

Procedure

Note:Installallhydrauliclineslooselyrstandthen

tightenthemwheneverythingisinstalled.

1.Positiontheclampsaroundtheroundtubeof

therearframe.

2.Installthehose-retainerbracketandthecoupler

brackettothemuferclamps.

Note:Donottightenthenutsatthistime.The

couplerbracketneedstobeloosetoinstallthe

hydrauliclines(Figure10).

g003578

Figure10

1.Mufeclamp4.Retainerbracket

2.Muferbracket5.Nut

3.Couplerbracket6.Rearframeroundtube

3.Temporarilypositionthecouplerbracketonthe

roundframetube;refertoFigure11.

Note:Placethecouplerbracketwherethetube

beginstobend.

g003837

Figure11

1.Roundframetube3.Couplerbracket

2.Temporarypositionforthe

couplerbracket

InstallingtheValve

Partsneededforthisprocedure:

1Valve

1Valveplate

2Bolt(1/4x1-3/4inches)

2Nut(1/4inch)

1Small90-degreeelbow

1Teetting

2Thread-formingscrew(9/32x3/4inch)

1Teeadapter

1Relay

1Cap

Procedure

Note:MakesurethatallO-ringsarelubricatedand

properlypositionedonallttingsbeforeinstallation.

Note:Installallttingsandhydrauliclineslooselyrst

andthentightenthemwheneverythingisinstalled.

Installthettingsattheanglesshowninthegures.

1.Installthettingsattheanglesshowninthe

gures.Installtheteettingtothesideofthe

valve.RefertoFigure12forthecorrecttee

tting.

2.Installasmall90-degreeelbowtothetopofthe

valve(Figure12).

3.Installtheteeadaptertothe90-degreeelbow.

RefertoFigure12forthecorrectteetting.

4.Installthecapontotheteeadapter(Figure12).

5.Installtherelaytothevalvebracketatthesame

timethevalveisinstalledtothevalvebracket.

6.Installthevalvetothevalvebracketwith2bolts

(1/4x1-3/4inches)and2nuts(1/4inch);refer

toFigure12.

g003576

Figure12

1.Teeadapter6.Valvebracket

2.Small90-degreeelbow7.Relay

3.Nut8.Bolt(1/4x1-3/4inches)

4.Valve9.Cap

5.Teetting

7.Installthevalvebrackettothemachineframe

with2thread-formingscrews(9/32x3/4inch);

refertoFigure13.

g003577

Figure13

1.Thread-formingscrew

(9/32x3/4inch)

2.Valveassembly

InstallingHydraulicLines

1,2,and5

Partsneededforthisprocedure:

1Hydrauliccap

1Hydrauliclinenumber1

1Hydrauliclinenumber2

1Hydraulicline(hose)number5

Procedure

UseFigure14foridentifyingthecorrecthydraulic

lines.

g015920

Figure14

1.Hydrauliclinenumber14.Hydrauliclinenumber4

2.Hydrauliclinenumber25.Hydraulicline(hose)

number5

3.Hydrauliclinenumber3

Note:Installallhydrauliclineslooselyrstandthen

tightenthemwheneverythingisinstalled.

1.Installthehydrauliccapontohydraulicline

number1,port1b.

2.Positionhydrauliclinenumber1intothe

machineasshowninFigure15.

3.Installhydrauliclinenumber1totheteetting

assembledtothesideofthevalve(Figure15).

4.Installthehydrauliclinenumber1totheupper

malecoupler(Figure15).

g003608

Figure15

1.Teettingonthesideof

thevalve

4.Uppermalecoupler

2.Valve5.Couplerbracket

3.Hydrauliclinenumber1

5.Positionhydrauliclinenumber2intothe

machineasshowninFigure16.

6.Installhydrauliclinenumber2totheteetting

assembledtothe90-degreeelbowandthetop

ofthevalve(Figure16).

7.Installhydrauliclinenumber2totheupper

femalecoupler(Figure16).

g003607

Figure16

1.Valve4.Upperfemalecoupler

2.Teettingassembledto

the90-degreeelbow

5.Couplerbracket

3.Hydrauliclinenumber2

8.Looselyinstallhydraulicline(hose)number5to

thelowermalecoupler(Figure17).

Note:Theotherendofthishosewillbe

installedinProcedure10.

g015919

Figure17

1.Hydrauliclinenumber14.Hydraulicline(hose)

number5

2.Couplerbracket5.Hydrauliccap

3.Lowermalecoupler

InstallingtheHydraulic

Pump

Partsneededforthisprocedure:

1Hydraulicpump

145-degreetting(maleends)

1Hubassembly

1Squarekey(1/4x1inch)

4Setscrew(5/16x3/4inch)

1Pumpbracket

2Bolt(withthread-lockingcompound)(5/16x3/4inch)

2Washer(3/8inch)

1Large90-degreeelbow(withhosebarbedend)

Procedure

1.Installthelargesquare90-degreeelbowtothe

sideofthehydraulicpump.

2.Installthe45-degreeelbowtothesideofthe

hydraulicpump(Figure18).

g003611

Figure18

1.45-degreeelbow4.Maleend

2.Hydraulicpump5.Femaleend

3.Large90-degreeelbow

(withhosebarbedend)

3.RemovetheexistingcoverovertheenginePTO

(powertakeoff).

4.Installthepumpbrackettotheenginewith2

bolts(5/16x3/4inch)and2washers(3/8inch).

RefertoFigure19forthecorrectpositionto

installthepumpbracket.

g003818

Figure19

1.Engine4.Washer(3/8inch)

2.EnginePTOshaft5.Bolt(5/16x3/4inch)

3.Pumpbracket

5.Applyanti-seizecompoundtotheenginePTO

(powertakeoff)shaftandthehydraulicmotor

shaft.

6.Installthesquarekey(1/4x1inch)intotheslot

intheenginePTOshaft(Figure20).

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