Toro 01005 Bedienungsanleitung

FormNo.3429-830RevA

Reelmaster®5,7,and11-Blade

ReelMower

ModelNo.01005—SerialNo.403460001andUp

ModelNo.01007—SerialNo.403460001andUp

ModelNo.01011—SerialNo.403460001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3429-830*A

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Introduction

Thiscuttingunitisdesignedforcuttinggrasson

well-maintainedlawnsingolfcourses,parks,sports

elds,andoncommercialgrounds.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g282039

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

CuttingUnitSafety..............................................3

BladeSafety.......................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................5

RemovingtheCuttingUnitfromthe

Carton.............................................................5

InstallingtheWheels..........................................5

ProductOverview.....................................................5

Specications....................................................5

Operation..................................................................6

AdjustingtheBedknifetotheReelforLight

Contact...........................................................6

AdjustingtheBedknifetotheReel.......................6

AdjustingtheHeightofCut.................................7

OperatingTips....................................................8

CausesofPoorQualityofCut.............................8

Maintenance...........................................................10

Lubrication........................................................10

CheckingtheGearCaseOil..............................10

ChangingtheGearCaseLubricant...................10

CheckingtheWheelHubs................................10

CheckingtheFastenersandReel

Bearings.........................................................11

AdjustingtheReelBearings..............................11

GrindingtheCuttingUnit....................................11

LappingtheCuttingUnit...................................12

ReplacingtheBedknife....................................13

AdjustingtheReel,Roller,andWheel

Bearing.........................................................14

ServicingtheRoller...........................................14

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4–2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunit(s).

–Disengagethedrives.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey(if

equipped).

–Waitforallmovementtostop.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyacompletemachinewhen

installedonatractionunit.Readthetraction

unitOperator’sManualcarefullyforcomplete

instructionsonthesafeuseofthemachine.

•Stopthemachine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeinspecting

theattachmentafterstrikinganobjectorifthere

isanabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbyToro.

BladeSafety

Awornordamagedbladecanbreak,andapieceof

thebladecouldbethrowntowardyouorbystanders,

resultinginseriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal94-6304

94-6304

1.Clutch3.Turnclockwiseto

disengage.

2.Turncounterclockwiseto

engage.

decal94-6305

94-6305

1.Clutch3.Turncounterclockwiseto

disengage.

2.Turnclockwisetoengage.

decal137-9706

137-9706

1.Cuttinghazardofthehandorfoot—shutofftheengine,

removethekeyordisconnectthesparkplug,waitforall

movingpartstostop,andreadtheOperator’sManual

beforeperformingmaintenance.

Setup

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1

PartsCatalog(notincluded)—refertothe

includedpostcardforinformationonobtaining

thePartsCatalog

–Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RemovingtheCuttingUnit

fromtheCarton

1.Slitthefourcornersofthecartonsothatthe

sideslieat.

2.Removetheshippingcapsfromthewheelhubs.

Note:Keeptheshippingcaps.Installthemon

thewheelhubstopreventgrindingdustfrom

enteringwheelbearingwheneveryougrindthe

reel.

InstallingtheWheels

1.Removetheshippingcapsfromthewheelhubs.

2.Installthedrivewheelswithcapscrewsandlock

washers(Figure3).

g026925

Figure3

ProductOverview

Specications

Weight

11Blade

7Blade

5Blade

(Allwith0.406m(16inch)

semi–pneumatictires,without

drawbars)

114kg(252lb)

112kg(248lb)

110kg(243lb)

Width1.054m(41-1/2

inches)withiron

wheels,1.143m

(45inches)with

semi–pneumatictires

Height0.406m(16inches)

or0.457m(18inches)

dependingontires

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AdjustingtheBedknifeto

theReelforLightContact

Important:Afterthecuttingunitissetupand

installedonthetowingframe,thebedknifeand

reelmustbeadjustedforlightcontact.Adjust

thebedknifetothereelwhilethecuttingunit

issittingonthegrasstobecutbecausethe

forceofturfagainstundersideofbedknifeduring

actualoperationmustbeduplicatedtoensurethe

correctsetting.Toensuresharpcuttingedges,

thebedknifeandreelmusthavelightcontact.

1.Standbehindthecuttingunit.

2.Disengagethereelthrowoutknobs(Figure4).

Carefullyspinthereelbackwardtoensurefree

movement.

3.Whilespinningthereelbackward,rotatethe

bedknifeadjustingknobcounterclockwise

(Figure4)untilthebedknifedoesnottouchthe

reelblades.

g026930

Figure4

1.Throwoutknobs2.Bedknifeadjustingknob

4.Whilespinningthereelbackward,rotatethe

adjustingknobclockwise(Figure4),oneclick

atatime,untillightcontactofthebedknifeand

thereelisnoticedorawhisperingcuttingsound

isheard.

Note:Thespringarm(clicker)maybeadjusted

forpositivedetentbylooseningthecapscrews

securingthespringarmtotheadjustmentarm

retainer,adjustuntilasolidclickingsoundis

achievedwhentheadjustingknobisturned,and

retightenthecapscrews.

5.Checkthereel“carryover”byspinningthereel

backwardagain.Thereelshouldrotateone

totwocompleterevolutions.Lessthanone

revolutionindicatesheavycontact,whichmeans

thebedknifeandreelmustbereadjustedfor

lightcontact;refertosteps1,3,and4.

6.Atthebeginningofthecuttingday,whenthe

reelsarecold,engagethereelthrowoutknobs

(Figure4).Operatethecuttingunitsfor15to

20minutessothatthebedknifeandreelreach

normaloperatingtemperature;thenstopthe

operation.Next,disengagethereelthrowout

knobsandspinthereelbackward.Awhispering

sound,notclicking,shouldbeemitted,andthis

assuresthecorrectadjustment.Ifawhispering

soundisnotheard,thebedknifeandreelmust

bereadjusted;refertosteps3–5.Bycontrast,

whenthereelsarewarmfrombeingused,use

onlysteps1–5tomaintainlightcontactbetween

thebedknifeandthereel.

Important:Neveradjustthebedknifetothe

reelforlightcontactifthecuttingunitsare

coldbecausetheincreaseintemperature

duringoperationcouldcausethemetalto

expandandresultinheavycontact.Heavy

contactcausesunevenbedknifewearand

poorqualityofcut.However,lightcontact

betweenthebedknifeandthereel,whichis

desirable,minimizesthewearandkeepsthe

cuttingedgessharp.Adjustforlightcontact

everyfourhoursorsooner,eventhough

qualityofcutisacceptable.Whencutting

unitsareoperatedinsparsegrassorthe

temperatureoftheairishigh,theadjustment

forlightcontactmustbecheckedevenmore

frequentlytoavoidheavycontactbetween

thebedknifeandreel.Ifcuttingunitsarenot

operatedforashorttime,onehourafterany

use,checkforlightcontactafterresuming

operationfor15to20minutes;refertosteps

1–6.

AdjustingtheBedknifeto

theReel

1.Positionthecuttingunitonalevelsurface.

Removeanypaintandgreasefromthebedknife

andthereelcuttingedges.

2.Makesurethatthethrowoutknobs(Figure5)

aredisengagedandthebedknifetoreelcontact

isremovedbyturningthebedknifeadjustment

knobcounterclockwise.

3.Insertalongstripofnewspaperbetweenthe

reelbladeandthebedknife.Whilerotatingthe

reelbackward,turnthebedknifeadjustingknob

(Figure5)clockwise,oneclickatatime,until

thepaperispinchedlightly,whichresultsinthe

paperbeingcutoraslightdragwhenthepaper

ispulled.

g026927

Figure5

1.Throwoutknobs2.Bedknifeadjustingknob

4.Continuetocheckforlightcontactacrossthefull

lengthofbedknifeusingpaper.Iflightcontactis

notevident,thebedknifeisnotparalleltothe

reel.

5.Loosenthenutontheleftbedbarpivotbolt

enoughtoeaseturningofeccentricbolt.

6.Parallelthebedknifetothereelbyrotatingthe

leftbed–barpivotbolt(Figure6).Theleftpivot

bolthasanoffsetthreadwhich,whenrotated,

actsasacamtoraiseorlowerthebedbar.On

thelefthandpivotboltthereisanoffsetdot

(Figure6)whichdenotesthethreadofthebolt.

Whenthedotisintheupposition(Figure6)the

leftendofbedbarisraised.Astheboltisturned

clockwiseandthedotislowered,soistheleft

endofthebedbar.Theidenticationdotistobe

positionedwithintherear(180degree)position

whenadjusting.

g026928

Figure6

1.Bedbarpivotbolt

7.Rotatetheleftpivotbolttoraiseorlowerthe

bedbar.

8.Insertalongstripofnewspaperbetweenthe

reelbladeandthebedknife.Whilerotatingthe

reelbackward,turnthebedknifeadjustingknob

clockwise,oneclickatatime,untilthepaperis

pinchedlightly,whichresultsinthepaperbeing

cutoraslightdragwhenthepaperispulled.

9.Whenlightcontactisevidentacrossthefull

lengthofbedknife,tightenthepivotboltnut,

whileholdingtheboltinpositionandcheckto

makesurethatthepivotboltdidnotbecome

misadjustedwhentightened.Readjustas

required.

Important:Tomakesurethatthebedknife

andthereelarenotdamagedwhilethe

cuttingunitsaretransportedtoorinstalled

onthetowingframe,rotatethebedknife

adjustingknobcounterclockwiseuntilthe

bedknifedoesnottouchthereel.

AdjustingtheHeightofCut

Theheightofcutisadjustableinapproximately2.38

mm(3/32inch)incrementsbyraisingorloweringrear

roller.

1.Loosenthecapscrewssecuringtheadjusting

nutsintherollerbrackets(Figure7).

g026929

Figure7

1.Bottomedgeofadjusting

nut

3.5and7blademounting

hole

2.11blademountinghole

2.Positiontherolleradjustingnutsinthedesired

notchesandtightenthecapscrews.Makesure

thatthesamenumberofnotchesshowbelow

theadjustingnuts.

3.Ifahigherheightofcutisdesired,everynotch

movedaddsapproximately2.38mm(3/32inch)

tothecuttingheight.

Note:Thesearebenchsettings.Thecutting

unitwillcutatadifferentheightinturfbecause

ofgrassconditionsandtheweightofthecutting

unit.

4.Tomakeaneradjustmenttothecuttingheight

ortoadjusttheroller,theadjustingnutmaybe

moved1/2notchor1.19mm(3/64inch)by

usingthefollowingprocedure:

A.Removethecapscrewandtheadjustingnut

securingtherollerbrackettothegearcase.

Donotmovetherollerbracket.

B.Repositionthecapscrewandtheadjusting

nuttotheupperholeinthegearcase.

C.Slidetherollerbracketupordown1/2notch

topositiontheadjustingnutintothecorrect

notchandtightenthecapscrew.

OperatingTips

•MowingSpeed—Thecuttingunitisdesignedto

cutgrasswellatanygroundspeedbetween1.6

and9.66km/h(1and6mph)butformostturf

conditions,groundspeedsof6.4to9.66km/h(4

to6mph)producethebestqualityofcut.Ground

speed,however,mustbereducedwhenturning

becauseexcessivespeedwillcausetheoutside

cuttingunitstobounceandskipontheturf.

Excessiveheat,causedbythereelspinningtoo

fast,canalsodamagethebedknifeandthereel.

Sincethegrasslubricatesthebedknifeandreel

duringoperation,slowdownwhencuttingsparse

grass,extremelydrygrass,orwhentrimming.Any

lackorsignicantreductionoflubricationproduces

excessiveheatbuildupand,subsequently,heavy

contactbetweenthebedknifeandthereel,which

resultsinunevenbedknifewearandpoorquality

ofcut.Therefore,reelsmustbedisengagedand

stoppedbeforemowersaretransportedacross

parkinglots,roads,orwheneverthelubrication

isminimal.

•HeightofCut—Todeterminetheeffectiveheight

ofcut,thelengthofthegrasstobecutmustbe

checked.Theheightofcutshouldbesetandthe

turfmowedfrequentlysothatnomorethan1/3of

theleafiscutoff.Ifthecuttingunitisequipped

withpneumatictires,pressuremustbemaintained

at241.3kpa(35psi).Lowtirepressurecancause

bedknifetodipintothegrassandscalptheturf.

Anunevencutwilllikelyresult.

•OperatingSound—Acuttingunitthatisadjusted

correctlygivesoffawhisperingsoundwhen

operated.Iftherearebuzzing,clicking,ormetallic

sounds,thecuttingunithasprobablybeen

operatedwithheavycontactbetweenthebedknife

andthereel.Thereelorbedknifecouldalsohave

hitaforeignobject.Anoisycuttingunitmustbe

stopped,repaired,andadjustedorseveredamage

willresult.

•MowingPattern—Topreventgrassfromlying

downandimprovedappearanceoftheturf,

alternatemowingdirectionsifpossible,eachtime

anareaiscut.

CausesofPoorQualityof

Cut

1.Bedknife/ReelContact(Figure8)–Theremust

belightcontactbetweenthebedknifeandthe

reeltokeepthecuttingedgessharpandto

produceanexcellentqualityofcut.Bycontrast,

cuttingunitsoperatedwithoutlightcontactallow

abrasivematerialsandgrasstopassbetween

thebedknifeandthereel.Thiserodingaction

roundsoffthebedknifeandthereelcutting

edges,whichresultsinapoorqualityofcut.If

thecuttingedgesbecomeround,thebedknife

andthereelmustbelapped.Excessiverounding

offofthecuttingedgesmayrequirethatthe

bedknifeandthereelbegroundandlapped.

Nevercompensateforroundcuttingedgesby

tighteningthebedknifeadjustingknobuntilthere

isheavycontactbecausethebedknifeandthe

reelwillwearunevenlyandcauseariingeffect.

g026931

Figure8

1.Sharpedges,lightcontact3.Contactadjustment,dull

edges

2.Nocontact,edgesget

dulled

Note:Riingistheunevenorwavycondition

thatdevelopsonthebedknifeandthereelwhen

thereisheavycontactbetweenthesetwoparts

(Figure9).Streaksofuncutgrassandanoverall

poorqualityofcutaresignsofriing.Grinding

thebedknifeandreelistheonlywaytorepaira

riedcuttingunit.

g026932

Figure9

1.Nickedreelblades

2.Noise–Acuttingunitthathassharpcutting

edgesandisadjustedwithlightcontactwill

emitadesirablewhisperingsoundwhenthe

reelisspinning.Bycontrast,buzzing,clicking,

ormetallicsoundsduringoperationindicate

thatthecuttingunitisprobablybeingoperated

withheavycontactbetweenthebedknifeand

thereel.Heavycontactcausesunevenor

wavywearonthebedknifeandreelcutting

edges.Grindingisrequiredtorepairadamaged

bedknifeandreel.Althoughthebedknifeand

reelareadjustedcorrectlyforlightcontact,

notcheswilleventuallydevelopatbothendsof

thebedknife.Thesenotchesmustberounded

offorledushwithcuttingedgeofbedknifeto

assuresmoothoperation.

3.LooseReelBearings–Ifreelbearingsare

suspectedtobeloose,checkthemimmediately

orextensivedamagemayresult;refertoReel

BearingAdjustment.

4.HittingaForeignObject–Thebedknifeand

thereelcuttingedgescanbedamagedifa

foreignobjectishit.Thedamage,ifitisnot

toosevere,canberepairedintheeld.Start

bylingdownhighspotsonthebedknifeand

thereel(Figure10).Useaballpeenhammer

tostraightenanyreelbladesthatmaybebent.

Sincethebedknifeusuallyspringsawayfromthe

reeluponimpact,thebedknifemustbeadjusted;

refertoParalleltheBedknifetotheReel.

g026933

Figure10

Maintenance

Lubrication

GreasingtheCuttingUnit

Eachcuttingunithas4greasettings(Figure11)that

mustbelubricatedevery8hoursofoperationwith

heavydutyNo.2wheelbearinggrease.

g026934

Figure11

Note:Donotusehighpressurehosetoclean

areaswheretherearesealsorbearingsbecause

foreignmatterwilllikelybeforcedintothe

bearing.Theresultwillberapidsealandbearing

deterioration.Lubricatingthecuttingunit

immediatelyafterwashinghelpspurgewaterout

ofbearingsandincreasesbearinglife.

1.Wipeeachgreasettingwithacleanrag.

2.Applythegrease.Whenyoufeelpressurewhile

greasingtheroller,thebearingcavitybetween

thesealsisfull.

Important:Donotcontinuetogrease

becausetheinnerbearingsealmayget

damaged.

3.Wipeawayanyexcessgrease.

CheckingtheGearCaseOil

1.Positionthecuttingunitonalevelsurface.

2.Raiseandblockthebackofthecuttingunituntil

thereisapproximately26cm(10-1/4inches)

betweenthebottomofthegearcaseextending

behindtherollerbracketandthelevelsurface

(Figure12).

g026926

Figure12

1.26cm(10-1/4inches)2.Fillerplug

3.Removethellerplugfrominsideofeachgear

case(Figure12).Checktheoillevelinthegear

case;itshouldbelevelwiththebottomofthe

llerhole.Iftheoilislevelwithbottomofthe

hole,installthellerplug.

Important:Checkforoilleakscausedby

awornorimproperlyinstalledO–ringor

gasket,andlooseside-platebolts.Makeall

repairsbeforeaddingoiltothegearcases.

4.Iftheoillevelislow,llthegearcasewith

80W-90gearlubricanttothepointofoverowing

andtheninstallthellerplug.

Important:Donotoverllthegearcase.

ChangingtheGearCase

Lubricant

ServiceInterval:Yearly

Thegearcaseshavebeenfullylubricatedatthe

factory.Onceeachseason,drainandcleantheright

andleftgearcases.Whenthegearcasesareclean,

add80W-90gearlubricant;refertoCheckingthe

GearCaseOil(page10).

CheckingtheWheelHubs

1.Removethewheels.

2.Rotatethewheelhub(Figure13)tocheckthe

bearingadjustment.Youshouldfeelaslightdrag

whenyourotatethehub.Ifdragisnotevident,

tightenthewheelhubnut(Figure13)untilyou

feelaslightdragwhenyourotatethehub.

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