Toro 04019 Bedienungsanleitung

FormNo.3361-484RevB

Greensmaster®Flex18orFlex21

Walk-BehindMower

ModelNo.04019(TractionUnit)—SerialNo.290000001

andUp

ModelNo.04206(CuttingUnit)—SerialNo.290000001

andUp

ModelNo.04207(CuttingUnit)—SerialNo.290000001

andUp

ModelNo.04024(TractionUnit)—SerialNo.290000001

andUp

ModelNo.04202(CuttingUnit)—SerialNo.290000001

andUp

ModelNo.04025(TractionUnit)—SerialNo.290000001

andUp

ModelNo.04208(CuttingUnit)—SerialNo.290000001

andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1and

Figure2identifythelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Locationofthemodelandserialnumbers-Tractionunit

Tractionunit:

ModelNo.

SerialNo.

Figure2

1.Locationofthemodelandserialnumbers-CuttingUnit

Cuttingunit:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure3),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure3

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressureforaFlex18.................................6

SoundPowerforaFlex18....................................6

VibrationforaFlex18..........................................6

SoundPressureforaFlex21.................................6

SoundPowerforaFlex21....................................6

VibrationforaFlex21..........................................6

SafetyandInstructionalDecals.............................7

Setup............................................................................9

1InstallingtheCuttingUnittotheTraction

Unit................................................................10

2InstallingtheHandle........................................10

3InstallingtheKickstandforFlex18Mowers

Only...............................................................11

4AdjustingtheHandle.......................................12

5InstallingtheTransportWheels........................12

6CheckingFluidLevels......................................13

7InstallingtheGrassBasket...............................13

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................15

Attachments/Accessories...................................16

Operation...................................................................16

ThinkSafetyFirst...............................................16

CheckingtheEngineOilLevel............................16

FillingtheFuelTank...........................................16

CheckingtheInterlockSwitchOperation............17

StartingandStoppingtheEngine........................18

TransportOperation..........................................18

PreparingtoMow...............................................18

MowingOperation.............................................18

Maintenance...............................................................20

RecommendedMaintenanceSchedule(s)................20

DailyMaintenanceChecklist...............................21

EngineMaintenance...............................................22

EngineOil..........................................................22

ServicingtheAirCleaner....................................23

ReplacingtheSparkPlug....................................23

FuelSystemMaintenance.......................................24

CleaningtheFuelFilter.......................................24

ElectricalSystemMaintenance................................25

ServicingtheInterlockSwitch............................25

DriveSystemMaintenance.....................................25

CheckingtheTransmissionFluidLevel...............25

ChangingtheTransmissionFluid........................26

BrakeMaintenance.................................................26

AdjustingtheService/ParkingBrake...................26

BeltMaintenance....................................................27

AdjustingtheBelts.............................................27

ControlsSystemMaintenance.................................30

AdjustingtheTractionControl...........................30

AdjustingtheReelControl..................................30

CuttingUnitMaintenance.......................................31

SeparatingtheCuttingUnitfromtheTraction

Unit................................................................31

AdjustingtheRearRoller....................................31

AdjustingtheBedknifetotheReel......................32

AdjustingtheHeightofCut................................33

AdjustingtheCut-OffBar..................................34

SettingtheMachinetoMatchTurf

Conditions.....................................................35

ServicingtheBedbar...........................................36

BacklappingtheReel..........................................37

Storage.......................................................................38

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

productionwhentheOperatorPresenceKit,PartNo.

105-5333isinstalled.

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local

regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andear

protection.Longhair,looseclothing,orjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning-Fuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedmayincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperating

theequipment.

•Reducethethrottlesettingbeforestoppingengine

and,iftheengineisprovidedwithafuelshut-off

valve,turnthevalveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,set

parkingbrake,stopengineanddisconnectsparkplug

wire.Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatteryandremovesparkplugwire

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositivelast.Reconnect

positiverstandnegativelast.

•Usecarewhencheckingthereel.Wearglovesand

usecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Alwaysstandbehindthehandlewhenstartingand

operatingthemachine.

•Tostartandstoptheengine:

–Openfuelshut-offvalve.

–Verifythatthetractionandreeldrivecontrol

leversonhandleareinNeutralposition.

–Movetheon/offswitch,locatedonthecontrol

panel,toONposition,setchoketofullchoke

position(coldstart)andthrottletohalfthrottle.

–Pullstartercordtostartengine.

–MovethrottletoSlowandon/offswitchtoOff

positiontostopengine.

•Totransportmowerfromoneareatoanother:

–Installtransportwheels.

–Disengagereeldrive.

–Startengine.

–Pressdownonhandletoraisefrontofmower

andengagetractiondrive.

•Beforebeginningmowingoperation:

–Disengagetractiondrive.

–Stopengine.

–Removetransportwheels.

–Startengine

–Engagereeldrive.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

•Thegrassbasketmustbeinplace,duringthe

mowingoperation,formaximumsafety.Shutthe

engineoffbeforeemptyingthebasket.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Whenapersonorpetappearsunexpectedlyin

ornearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecuttingunit,

attachmentsandanymovingparts.Keepeveryone

away.

•Toensuresafetyandaccuracy,haveanAuthorized

ToroDistributorcheckthemaximumenginespeed

withatachometer.Maximumgovernedenginespeed

shouldbe3600RPM.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand

replacementparts.Thewarrantymaybevoidedif

usedwithunapprovedattachments.

SoundPressureforaFlex18

Thisunithasamaximumsoundpressurelevelatthe

operator’searof85dBA,basedonmeasurementsof

identicalmachinesperISO11201andEN836.

SoundPowerforaFlex18

Thisunithasaguaranteedsoundpowerlevelof96dBA,

basedonmeasurementsofidenticalmachinesperISO

11094.

VibrationforaFlex18

Thisunitdoesnotexceedahand/armvibrationlevelof

2.50m/s2,basedonmeasurementsofidenticalmachines

perEN1033andEN836.

SoundPressureforaFlex21

Thisunithasamaximumsoundpressurelevelatthe

operator’searof85dBA,basedonmeasurementsof

identicalmachinesperISO11201andEN836.

SoundPowerforaFlex21

Thisunithasaguaranteedsoundpowerlevelof98dBA,

basedonmeasurementsofidenticalmachinesperISO

11094.

VibrationforaFlex21

Thisunitdoesnotexceedahand/armvibrationlevelof

2.50m/s2,basedonmeasurementsofidenticalmachines

perEN1033andEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

115-1613

1.Warning—readthe

Operator’sManual.

3.Thrownobject

hazard—keepbystanders

asafedistancefromthe

machine.

2.Warning—remove

thesparkplugwire

beforeperformingany

maintenanceonthe

machine.

4.Cutting,dismemberment

hazardofhandor

foot—stayawayfrom

movingparts.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

115-1615

1.Warning—donottouchthehotsurface.

93-6085

1.Fast3.Slow

2.Continuousvariable

setting

112-9408

1.Engine—stop2.Engine—run

93-9886

1.Useunleadedgasoline.

104-2618

1.Parkingbrake3.Engage

2.Disengage

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardofhandorfoot—stoptheengineandwait

formovingpartstostop.

104-2617

1.Tractiondrive4.Forward

2.Reeldrive5.Leverengaged

3.Neutral6.Leverdisengaged

105-2411

1.Transmissionoil

115-1614

1.Warning—readtheOperator’sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine.

2.Warning—donotoperatethemachineunlessyouaretrained.4.Warning—stayawayfrommovingparts;keepallguardsin

place.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Bolt,M10x25mm2

2Handle1Installthehandle.

Kickstandassembly1

Spring1

Smallspacer1

Largespacer1

Largebolt(M8–1.25x100)1

Smallbolt(M8–1.25x030)1

Locknut(M8x1.25)2

Washer(M8)2

InstallthekickstandforFlex18Mowers

Only.

4Nopartsrequired–Adjustthehandle.

5Transportwheels(OptionalTransport

WheelKit,Model04123)2Installthetransportwheels.

6Nopartsrequired–Checktheengineoilandtransmission

uidlevels

7Grassbasket1Installthegrassbasket.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

EngineOperator’sManual1

PartsCatalog1

OperatorTrainingMaterial1

CerticateofCompliance1

Readorviewbeforeoperatingthemachine

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingtheCuttingUnitto

theTractionUnit

Partsneededforthisprocedure:

2Bolt,M10x25mm

1.Placethemoweronitsdrumsonalevelsurface.

2.Lowerkickstand.Inserta1/4"dia.pinorequivalent

intoframeholeabovekickstandmountingbolt

(Figure4).

Figure4

1.1/4"Pin3.Kickstand

2.Handle

3.Pushthecuttingunitunderthetractionunitand

thentothelefttoengagethetransmissioncoupling

(Figure5).

Figure5

1.Transmissioncoupling

4.Rotatethetractionunitframe(Figure6)forwarduntil

itengagesthecuttingunitpivotarms.

5.Securethetractionunitframetothecuttingunit

pivotarmswith(2)M10x25mmbolts(Figure6)

Figure6

1.Cuttingunitpivotarms3.Bolts

2.Tractionunitframe

Note:Whentighteningthepivotarmmounting

fasteners,useanadjustableendwrenchtoholdthe

pivotarmparalleltothesideplate(Figure7)

Figure7

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