Toro 03422TE Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-232 GB Rev B

MODEL NO. 03422TE—70001 & UP

MODEL NO. 03427TE—70001 & UP

REELMASTER®2300-D/2600-D

Traction Unit

Table of Contents

This operator's manual has instructions on safety, operation, and maintenance.

This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION

identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that

follows. “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product infor-

mation worthy of special attention.

IDENTIFICATION AND ORDERING

MODEL AND SERIAL NUMBER

The model and serial number for the traction unit is on a plate that is mounted on the left front frame member. The

model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit.

Use model and serial number in all correspondence and when ordering parts.

To order replacement parts from an authorized TORO Distributor, supply the following information:

1. Model and serial numbers of the machine.

2. Part number, description and quantity of parts desired.

NOTE: Do not order by reference number if a parts catalog is being used; use the part number.

Page

Safety 3

Specifications 9

Before Operating 10

Controls 13

First-Time Operation 16

Operating 20

Maintenance 23

Safety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other

people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment

is to be used and remove all objects which may

be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the

engine is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

are of spillage and avoid creating any source

of ignition until petrol vapors have dissipat-

ed.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can col-

lect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going up

or downhill;

• engage the clutch slowly, and always keep

the machine in gear, especially when travail-

ing downhill;

Safety

• machine speeds should be kept low on

slopes and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when revers-

ing.

• Use counterweight(s) or wheel weights

when suggested in the instruction handbook.

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of per-

sonal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when trans-

porting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s

position.

• before clearing blockages;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equip-

ment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of mow-

ing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between mov-

ing blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

Safety

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a pos-

itive mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 84 dB(A), based

on measurements of identical machines per

84/538/EEC.

This unit has a sound power level of 98 dB(A)/1pW,

based on measurements of identical machines per pro-

cedures outlined in Directive 79/113/EEC and amend-

ments.

Vibration Levels

This unit has a vibration level of 5.0 m/s2at the poste-

rior, based on measurements of identical machines per

ISO 5349 procedures.

This unit does not exceed a vibration level of 0.5 m/s2

at the posterior based on measurements of identical

machines per ISO 5349 procedures.

Symbol Glossary

Caustic liquids, 

chemical burns to 

fingers or hand

Poisonous 

fumes or toxic 

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection 

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of 

fingers

or hand, 

force

applied from 

above

Crushing of 

toes or foot, force

applied from above

Crushing of 

whole body, 

applied from 

above

Crushing of 

torso, force 

applied from side

Crushing of fingers 

or hand/, force 

applied from side

Crushing of 

whole body Crushing of 

head, torso and 

arms

Cutting of 

fingers or hand Cutting of footCrushing of leg, 

force applied 

from side

Cutting or 

entanglement of 

foot, rotating auger

Severing of 

foot, rotating 

knives

Severing of 

fingers or hand, 

impeller blade

Wait until all 

machine 

components have 

completely stopped 

before touching them

Severing of

fingers or hand, 

engine fan

Whole body entanglement, 

implement input drive line Fingers or 

hand entangle-

ment, chain drive

Runover/back-

over, (relevant 

machine to appear 

in dashed box)

Machine tipping, 

riding mower Machine rollover,

ROPS (relevant 

machine to appear 

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces, 

burns to fingers 

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or 

flying objects, 

face exposure

Explosion Fire or open 

flame

Secure lifting 

cylinder with locking 

device before getting 

in hazardous area

Stay a safe 

distance from 

the machine

Stay clear of 

articulation area 

while engine is 

running

Do not open 

or remove safety 

shields while 

engine is 

running

Do not step on 

loading platform if 

PTO is connected to tractor 

& engine is running

Do not step

Shut off engine 

& remove key before 

performing mainten-

ance or repair work

Riding on this 

machine is allowed 

only on a passen-

ger seat & only if the 

driver’s view is not 

hindered

Consult 

technical manual 

for proper service 

procedures

Fasten seat belts Safety alert 

triangle outline safety

alert symbol Read operator’s 

manual

Safety

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Safety

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Engine: Perkins, 4-cycle, 3-cylinder, liquid-cooled,

vertical overhead valve, diesel engine with centrifugal

water pump. 13.4 kW governed to a maximum speed

of 3200 rpm. 676 cc displacement. Forced lubrication

gear pump. Mechanical centrifugal governor.

Mechanical fuel transfer pump. Fuel filter/water sepa-

rator with replaceable filter element. 12-volt (0.7 kW)

starter. Heavy-duty remote mounted air cleaner. Spin-

on oil

filter.

Radiator: Side-mounted radiator. Cooling system

capacity is 4.7 liters.

Electrical: 12-volt Group 55, 450 cold-cranking amps

at –18°, 75-minute reserve capacity at 27°C. 14-amp

alternator with regulator/rectifier. Seat switch, PTO

and traction interlock switches. Indicator light when

cutting units are running.

Fuel Capacity: 24.6 liters

Traction Drive: Three high-torque hydraulic wheel

motors. 3-wheel drive; two-position selector valve

located below the seat, push for 3-wheel drive and pull

for 2-wheel drive. Oil cooler and shuttle valve provide

positive closed-loop cooling.

Hydraulic Oil Capacity/Filter: Remote mounted, 8.7

liter oil reservoir. 25-micron remote-mounted spin-on

the filter.

Ground Speed: Infinitely variable speed selection in

forward and reverse

Mowing speed: 0–8 km/h

Transport speed: 0–13 km/h

Reverse speed: 0–3 km/h

Tires/Wheels: Two front traction tires, 20 x 10-8,

tubeless, 4-ply rating. Rear steering tire and tube: 20 x

8-8, 2-ply rating. Demountable front rims.

Recommended tire pressure 97–138 kPa front tires and

55–69 kPa rear tire.

Frame: The frame consists of formed steel, welded

steel and steel tubing components. Tricycle vehicle

with 3-wheel traction drive and rear wheel steering.

Steering: Pinion and sector gear with solid drag link

to rear steer wheel arm.

Brakes: Service braking through the dynamic charac-

teristics of the hydrostat. Parking or emergency brake

is actuated by a ratchet hand lever on the operator’s

left-hand side.

Controls: Foot-operated traction pedal and traction

pedal stop. Hand-operated throttle, ignition switch,

reel engagement switch, cold start button reel unit lift

lever, parking brake and seat adjustment, 2-position

selector valve for 2- or 3-wheel drive selection.

Gauges and Protective Systems: Hour meter, tem-

perature gauge, 4-light warning cluster gauge: oil pres-

sure, water temperature amps and glow plug. High

water temperature shutdown. Electric traction pump

declutching switch for cold start. Engine preheat

incorporated into the ignition switch.

Seat: Adjustable to operator weight, fore and aft, with

removable fold-up armrests.

Cutting Unit Lift: Hydraulic lift with an automatic

reel shut off.

Overall Dimensions:

Wheel tread width: 138

Wheel base: 140

Width: 194

Length: 249

Height: 112

Weight: 562 kg with 5-blade cutting

unit 569 kg with 8-blade cutting

unit

Specifications

CheckThe Crankcase Oil

(Fig 1 & 2)

The engine is shipped with oil in the crankcase; how-

ever, you must check the oil level before and after you

first start the engine.

1. Position the machine on a level surface.

2. Remove the dipstick and wipe it with a clean

cloth. Push the dipstick down into the dipstick

tube and make sure it is seated fully. Pull out the

dipstick and check the oil level.

3. If the oil level is low, remove the oil fill cap (Fig

2) and gradually add small quantities of oil,

checking the level frequently, until the level

reaches the FULL mark on the dipstick.

4. The engine uses any high-quality 10W30 deter-

gent oil having the American Petroleum

Institute—API—service classification CD.

Figure 1

1. Dipstick

Figure 2

1. Oil fill cap

IMPORTANT Check the oil level every 5 operating

hours or daily. Change the oil after every 50 hours

of operation.

FillThe FuelTank

The engine runs on No. 2 diesel fuel. Fuel tank

capacity is 24.6 liters.

1. Clean the area around the fuel tank cap.

2. Remove the fuel tank cap.

Figure 3

1. Fuel tank cap

3. Fill the tank to about 2.5 cm below the top of the

tank (bottom of the filler neck). DO NOT

OVERFILL. Then install the cap.

Before Operating

Before servicing or making adjustments to the

machine, stop the engine and remove the key

from the switch.

CAUTION

Because diesel fuel is flammable, use caution when

storing or handling lt.

• Do not smoke while filling the fuel tank.

• Do not fill the fuel tank while the engine is

running, hot, or when the machine is in an

enclosed area.

• Always fill the fuel tank outside and wipe up

any spilled diesel fuel before starting the

engine.

• Store fuel in a clean, safety-approved container

and keep the cap in place. Use diesel fuel for

the engine only; not for any other purpose.

DANGER

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