Toro 04353 Greensmaster 3100 Bedienungsanleitung

OPERATOR'S

MANUAL

FORM NO. 3318-251 GB

MODEL. 04353—60001 AND UP

MODEL. 04354—60001 AND UP



GREENSMASTER®3100

©The Toro Company—1996

This operator's manual has instructions on safety, operation, and maintenance.

This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION

identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that fol-

lows. “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product information

worthy of special attention.

IDENTIFICATION AND ORDERING

MODEL AND SERIAL NUMBER

The model and serial number for the traction unit is on a plate that is mounted on the left front frame member. The

model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit. Use

model and serial number in all correspondence and when ordering parts.

To order replacement parts from an authorized TORO Distributor, supply the following information:

1. Model and serial numbers of the machine.

2. Part number, description and quantity of parts desired.

NOTE: Do not order by reference number if a parts catalog is being used; use the part number.

Table of Contents

Page

Safety 3

Specifications 9

Before Operating 10

Controls 13

First-Time Operation 15

Operating 19

Maintenance 22

2. Thoroughly inspect the area where the equipment is

to be used and remove all objects which may be

thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed for

this purpose.

• Refuel outdoors only and do not smoke while

refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the engine

is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the are

of spillage and avoid creating any source of igni-

tion until petrol vapors have dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space where

dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all

blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe” slope.

Travel on grass slopes requires particular care. To

guard against overturning:

• do not stop or start suddenly when going up or

downhill;

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other peo-

ple or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and

practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a slope

will not be regained by the application of the

brake. The main reasons for loss of control

are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of ground

conditions, especially slopes;

– incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

Safety

• engage the clutch slowly, and always keep the

machine in gear, especially when travailing

downhill;

• machine speeds should be kept low on slopes

and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope, unless

the lawn mower is designed for this purpose.

6. Use care when pulling loads or using heavy equip-

ment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when reversing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook.

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective devices

in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of per-

sonal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when transport-

ing or not in use.

14. Stop the engine and disengage the drive to the attach-

ment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s posi-

tion.

• before clearing blockages;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the lawn-

mower for damage and make repairs before

restarting and operating the equipment.

15. Reduce the throttle setting during engine runout and, if

the engine is provided with a shutoff valve, turn the

fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any enclo-

sure.

4. To reduce the fire hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or deterio-

ration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be done

outdoors.

8. Be careful during adjustment of the machine to prevent

entrapment of the fingers between moving blades and

fixed parts of the machine.

9. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a posi-

tive mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 86 dB(A), based

on measurements of identical machines per

84/538/EEC.

This unit has a sound power level of 100 dB(A)/1pW,

based on measurements of identical machines per pro-

cedures outlined in Directive 79/113/EEC and amend-

ments.

Vibration Levels

This unit has a vibration level of 2.5 m/s2at the posteri-

or, based on measurements of identical machines per

ISO 2631 procedures.

This unit does not exceed a vibration level of 0.5 m/s2

at the posterior based on measurements of identical

machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids, 

chemical burns to 

fingers or hand

Poisonous 

fumes or toxic 

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection 

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of 

fingers

or hand, 

force

applied from 

above

Crushing of 

toes or foot, force

applied from above

Crushing of 

whole body, 

applied from 

above

Crushing of 

torso, force 

applied from side

Crushing of fingers 

or hand/, force 

applied from side

Crushing of 

whole body Crushing of 

head, torso and 

arms

Cutting of 

fingers or hand Cutting of footCrushing of leg, 

force applied 

from side

Cutting or 

entanglement of 

foot, rotating auger

Severing of 

foot, rotating 

knives

Severing of 

fingers or hand, 

impeller blade

Wait until all 

machine 

components have 

completely stopped 

before touching them

Severing of

fingers or hand, 

engine fan

Whole body entanglement, 

implement input drive line Fingers or 

hand entangle-

ment, chain drive

Runover/back-

over, (relevant 

machine to appear 

in dashed box)

Machine tipping, 

riding mower Machine rollover,

ROPS (relevant 

machine to appear 

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces, 

burns to fingers 

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or 

flying objects, 

face exposure

Explosion Fire or open 

flame

Secure lifting 

cylinder with locking 

device before getting 

in hazardous area

Stay a safe 

distance from 

the machine

Stay clear of 

articulation area 

while engine is 

running

Do not open 

or remove safety 

shields while 

engine is 

running

Do not step on 

loading platform if 

PTO is connected to tractor 

& engine is running

Do not step

Shut off engine 

& remove key before 

performing mainten-

ance or repair work

Riding on this 

machine is allowed 

only on a passen-

ger seat & only if the 

driver’s view is not 

hindered

Consult 

technical manual 

for proper service 

procedures

Fasten seat belts Safety alert 

triangle outline safety

alert symbol Read operator’s 

manual

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

test switch if attachment of headlights is desired.

Battery: 12-Volt, Lead Acid, 32-Amp. Hour.

General Specifications:

Width of Cut: 140 cm

Wheel Tread: 125 cm

Wheel Base: 119 cm

Overall Length: 229 cm

Overall Width: 177 cm

Overall Height: 123 cm

Net Weight (Wet): 373 kg

Shipping Weight (In carton):429 kg

Speeds:

1st —6.1 kmh

2nd—11.9 kmh

Rev.—13.1 kmh

Reels: 1,975 rpm (approximately)

Clip:

0.46 cm (11-Blade Cutting Unit)

0.64 cm (8-Blade Cutting Unit)

1.00 cm (5-Blade Cutting Unit)

Accessories:

Thatching Reels, Model No. 04416.

Powered Spikers, Model No. 04420.

Individual Reel Shut-Off Kit, Model No. 28-2150 Basket

Reinforcement Kit, Model No. 26-0900. Variable

Traction Speed Kit, Model No. 04422.

Specifications and design subject to change without

notice.

Power: 4-cycle gasoline engine, electric start, with

output of 11.9 kW @3,600 rpm. Maximum no-load

governed engine speed is 2,850 rpm.

Traction: All-hydraulic drive.

Cutting Units: All-hydraulic drive.

Hydraulic Valve: Five spool sections: the first 3

spool sections control the lowering, mowing and lift

functions of the cutting units. The spools moved

out provide lowering and MOW operation, moved

in they provide LIFT operation. The number 4

spool section controls the traction functions, N

(Neutral), 1 (Mow), and 2 (transport). The number

5 spool section controls forward and reverse trac-

tion.

Tire Pressure :

• 55–83 kPa—front

• 55–103 kPa—rear

Brakes: 15 cm drum-type mechanical with rack and

pawl lock for parking.

Hydraulic Filter: 10-micron, cartridge type.

Hydraulic Oil Reservoir: 32 liter capacity with inter-

nal baffle. Type fluid: Mobil DTE 26. Red dye is

added at the factory.

Gas Tank: 28 liter capacity.

Fuel Filter: In-line type.

Fuel Pump: Vacuum pulse type.

Seat Adjustment: 17.8 cm (forward and rearward).

Wheel Bearings:

Drive Wheels: Needle provided in wheel motors.

Rear Caster Wheel: Timken tapered roller.

Electrical & Instrumentation: The engine contains a

15-amp alternator; the circuit is fused at 20 amps.

Instruments include ammeter and hour meter. An

accessory terminal is available at the leak detector

Specifications

Figure 1

1. Dipstick

CHECK THE ENGINE OIL

The engine is shipped with 1.7 liter (with filter) of oil in the

crankcase; however, the level of oil must be checked before and

after you first start the engine.

1. Position the machine on a level surface.

2. Unscrew the dipstick and wipe it with a clean cloth.

Screw the dipstick into the filler neck and make sure it is

seated fully. Unscrew the dipstick and check the oil level.

If it is low, add enough oil to raise the level to the FULL

mark on the dipstick.

3. The engine uses any high-quality detergent oil having the

American Petroleum Institute —API—service classifica-

tion SC, SD, SE, SF or SG. Recommended viscosity

(weight) is SAE 30.

4. Pour the oil into the filler neck until the oil level is up to

the FULL mark on the dipstick. Add the oil slowly and

check the level often during this process. DO NOT OVER-

FILL.

IMPORTANT: Check the oil level every 8 operating

hours or daily. Initially change the oil after the first 8

hours of operation; after that—under normal condi-

tions—change the oil after every 50 hours and the filter

after every 100 hours. However, change the oil more

often when you operate the engine in extremely dusty

or dirty conditions.

5. Install the dipstick firmly in place.

FILLINGTHE GASTANK

THE TORO COMPANY STRONGLY RECOMMENDS THE

USE OF CLEAN, FRESH UNLEADED REGULAR GASO-

LINE IN TORO GASOLINE-POWERED PRODUCTS.

UNLEADED GASOLINE BURNS CLEANER, EXTENDS

ENGINE LIFE, AND PROMOTES GOOD STARTING BY

REDUCING THE BUILD-UP OF COMBUSTION CHAMBER

DEPOSITS. LEADED GASOLINE CAN BE USED IF

UNLEADED IS NOT AVAILABLE.

NOTE: Never use methanol, gasoline containing methanol,

gasohol containing more than 10% ethanol, gasoline additives,

Before Operating

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