Toro 04618 Bedienungsanleitung

FormNo.3376-588RevB

8,11,and14-BladeDPAReel

Mower

Greensmaster®3000SeriesTractionUnit

ModelNo.04618—SerialNo.313000001andUp

ModelNo.04619—SerialNo.313000001andUp

ModelNo.04624—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3376-588*B

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand

smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G020063

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

InstallingtheFrontRoller.........................................4

InstallingtheBallStuds............................................4

InstallingtheHoopLink,OffsetLink,orChain

Link...................................................................4

ProppingUptheCuttingUnit..................................5

RepositioningtheCounterWeights............................5

AdjustingtheBedknifetotheReel.............................6

AdjustingtheRearRoller..........................................6

AdjustingtheHeightofCut......................................7

AdjustingtheCut-OffBar........................................8

ProductOverview..........................................................9

Specications.........................................................9

Attachments/Accessories.........................................9

Operation....................................................................10

CuttingUnitCharacteristics.....................................10

DailyAdjustmentsoftheCuttingUnit.......................10

Maintenance.................................................................11

ServicingtheBedbar...............................................11

BacklappingtheReel...............................................12

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitOperator’sManualsbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakers,or

shorts.Also,donotwearloosettingclothingwhich

couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes,

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

thecuttingunitsfordamagedparts.Repairanydamage

beforerestartingandoperatingthecuttingunits.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Ensurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,adjusting,

orstoringthemachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Neveruse"will-t"replacementpartsand

accessoriesmadebyothermanufacturers.Lookfor

theTorologotoensuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthewarranty

ofTheToroCompany.

SafetyandInstructionalDecals.

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

Setup

MediaandAdditionalParts

DescriptionQty.Use

Ballstud2Mounttoroller

Operator'sManual1Readbeforeinstallingandoperatingcuttingunit

Partscatalog1Usetoreferencepartnumbers

InstallingtheFrontRoller

Thecuttingunitisshippedwithoutafrontroller.Installthe

rollerusingtheloosepartssuppliedwiththecuttingunitand

installationinstructionsincludedwiththeroller.

InstallingtheBallStuds

Installaballstudoneachendofthefrontroller(Figure3).

G020075

Figure3

1.Ballstud

InstallingtheHoopLink,Offset

Link,orChainLink

Forcuttingunitsthatwillbemountedonatractionunitwith

aserialnumberpriorto240000001,theproperliftlinkmust

beobtainedandinstalled.

Note:The2boltsusedtomounttheliftlinkareshipped

installedonthecuttingunit.

•TheHoopLink(partnumber105-5740)isrequiredfor

installationontheGreensmaster3000,3000-D,3050,

3100,3150,and3150-Qtractionunits(theyaresupplied

withthetractionunit).

Installthehooplinktothetopofthecuttingunitwith

2bolts.Torquetheboltsto34–40N-m(25–30ft-lb)

(Figure4).

G020064

Figure4

1.Hooplink

•TheOffsetLink(partnumber110-2397)isrequiredfor

installationontheGreensmaster3250-Dtractionunits

(theyaresuppliedwiththetractionunit).

Installtheoffsetlink(Figure5)tothetopofthecutting

unitwith2bolts.Torquetheboltsto34–40N-m(25–30

ft-lb).

Important:Positionthelifthookoffsettowardsthe

frontofthecuttingunit.

G020065

Figure5

1.Offsetlifthook

•TheChainLink(partnumber106-2601)andmounting

bracket(partnumber105-5738)mayalsobeusedonthe

Greensmaster3250-Dtractionunit.

Installchainlink(Figure6)tothetopofthecuttingunit

withthemountingbracketand2bolts.Torquethebolts

to34–40N-m(25–30ft-lb).

Note:Whenmountingthecuttingunittothetraction

unit,hookthewiderendofthechainlinktotheliftarm.

g011932

Figure6

1.Chainlink2.Mountingbracket

ProppingUptheCuttingUnit

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunittomake

surethenutsonthebackendofthebedbaradjustingscrews

arenotrestingontheworksurface(Figure7).

Figure7

1.Bedknifeadjustingscrewnut(2)

RepositioningtheCounter

Weights

Thecuttingunitsareshippedwiththecounterweight

mountedtotheleftendandthemotormounttotherightend

ofthecuttingunit.Tochangethecuttingunittodifferent

positions,proceedasfollows:

1.Removethe2boltssecuringthecounterweighttothe

leftendofthecuttingunit.Removethecounterweight

(Figure9).

2.Removethe2Allenheadscrewssecuringthemotor

mounttotheleftendofthecuttingunit.Removethe

motormount(Figure8).

3.Applygreasetotheinsidediameterofthedrivespline

(Figure8).

4.Ontheleftendofthecuttingunit,applyalightcoating

ofoiltotheO-ringandinstallthemotormountwith

the2Allenheadscrewspreviouslyremoved(Figure8).

Torquethescrewsto16–20N-m(12–15ft-lb).

Figure8

1.Drivespline3.Allenheadscrew

2.Motormount

5.Ontherightendofthecuttingunit,applyalight

coatingofoiltotheO-ringandinstallthecounter

weightwiththeboltspreviouslyremoved(Figure9).

Torquethescrewsto16–20N-m(12–15ft-lb).

Figure9

1.Counterweight

AdjustingtheBedknifetothe

Reel

Note:Usethisprocedureforinitialsetupandaftergrinding,

backlapping,ordisassembly.Itisnotintendedasadaily

adjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tipthecuttingunittoexposethebedknifeandthe

reel.Makesurethenutsorthebackofthebedbar

adjustingscrewsarenotrestingonthework

surface(Figure10).

g026076

Figure10

1.Bedknifeadjustingscrew2.Nut

3.Rotatethereelsothatabladecrossesthebedknifeedge

betweentherstandsecondbedknifescrewheadson

therightsideofthecuttingunit.

4.Putanidentifyingmarkonthebladewhereit

crossesthebedknifeedge;thiswillmakesubsequent

adjustmentseasier.

5.Insertthe.05mm(0.002inch)shimbetweenthe

markedbladeandthebedknifeedgeatthepointwhere

themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel

lightpressure(i.e.drag)ontheshimbyslidingit

side-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe

reelsothattheclosestbladecrossesthebedknifeedge

betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting

unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon

boththerightandleftsidesofthecuttingunitutilizing

thesamecontactpoints.

Thebedknifeisnowparalleltothereel.

10.Toobtainlightcontactbetweenthereelandbedknife,

turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting

screwmovesthebedknife0.018mm(0.0007inches).

Clockwiserotationmovesthebedknifeedgecloser

tothereelandcounterclockwiserotationmovesthe

bedknifeedgeawayfromthereel.

11.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenthereelandbedknife,perpendicular

tothebedknife(Figure11).Slowlyrotatethereel

forward;itshouldcutpaper

Figure11

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure12orFigure13)

totheloworhighpositiondependingonthedesired

heightofcutrange.

Positionthespacerabovethesideplatemountingange

(factorysetting)whenheightofcutsettingsrangefrom

1.6to6mm(1/16to1/4inch)(Figure12).

Figure12

1.Spacer3.Sideplatemountingange

2.Rollerbracket

Positionthespacerbelowthesideplatemounting

angewhenheightofcutsettingsrangefrom3to25

mm(1/8to1inch)(Figure13).

Figure13

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Toadjustrearrollerproceedasfollows:

A.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

B.Removethe2nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

C.Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

D.Placethespacersontothescrewsontheroller

brackets.

E.Securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts

previouslyremoved.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

AdjustingtheHeightofCut

Note:Forheightsofcutgreaterthan1.270cm(0.500inch),

youmustinstallthehighheightofcutkit.

Important:Wheneverthecuttingunithastobetipped

toexposethebedknife/reel,propuptherearofthe

cuttingunittomakesurethenutsonthebackendof

thebedbaradjustingscrewsarenotrestingonthework

surface(Figure7).

1.Loosenthelocknutssecuringtheheight-of-cutarmsto

thecuttingunitsideplates(Figure14).

G020074

Figure14

1.Height-of-cutarm3.Adjustingbolt

2.Locknut

2.Loosenthenutonthegaugebarandsettheheight

adjustingbolttothedesiredheight-of-cut(Figure15).

Thedistancebetweenthebottomoftheboltheadand

thefaceofthebaristheheight-of-cut.

Figure15

1.Gaugebar3.Nut

2.Heightadjustingbolt

3.Hooktheboltheadontothecuttingedgeofthe

bedknifeandresttherearendofthebarontotherear

oftheroller(Figure16).

Figure16

1.Gaugebar

4.Rotatetheadjustingboltontheheight-of-cutarms

untilthefrontrollercontactsthegaugebar.Adjust

bothendsoftherolleruntiltheentirerollerisparallel

tothebedknife.

Important:Whensetproperly,therearandfront

rollerswillcontactthegaugebarandthebolthead

willbesnugagainstthebedknife.Thisensures

thattheheight-of-cutisidenticalatbothendsof

thebedknife.

5.Tightenthenutstosecuretheadjustment.Donot

overtightenthenuts.Tightenthemenoughtoremove

playfromthewasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

RecommendedBedknife/HeightofCutChart

BedknifePartNumberHeightofCut

Edgemax

Micro-cut

(Standard)

115-18801.5–4.7mm

(0.062–0.188inch)

Edgemax

Tournament

(Optional)

115-18813.1–12.7mm

(0.125–0.500inch)

Micro-cut

(Optional)

93-42621.5–4.7mm

(0.062–0.188inch)

Tournament

(Optional)

93-42633.1–12.7mm

(0.125–0.500inch)

Extended

Micro-cut

(Optional)

108-43031.5–4.7mm

(0.062–0.188inch)

Extended

Tournament

(Optional)

108-43023.1–12.7mm

(0.125–0.500inch)

Low-cut

(Optional)

93-42644.7–25.4mm

(0.188–1.00inch)

High-cut

(Optional)

94-63927.9–25.4mm

(0.312–1.00inch)

Fairway

(Optional)

63-86009.5–25.4mm

(0.375–1.00inch)

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsarecleanly

dischargedfromthereelarea:

1.Loosenthescrewssecuringthetopbar(Figure17)to

thecuttingunit.

g014643

Figure17

1.Cut-offbar

2.Inserta0.060inchfeelergaugebetweenthetopofthe

reelandthebarandtightenthescrews.Ensurethebar

andreelareequaldistanceapartacrossthecomplete

reelforoptimumperformance.

Note:Thebarisadjustabletocompensateforchanges

inturfconditions.Adjustthebarclosertothereel

whentheturfisextremelydry.Bycontrast,adjustthe

barfurtherawayfromthereelwhentheturfconditions

arewet.Adjustthebarwheneveryousharpenthereel

onareelgrinder.

ProductOverview

Specications.

TractorsThesecuttingunitswillmountontheGreensmaster3000,3000-D,3050,3100,3150,

3250-D,and3150-QTractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalboltsandheldbytwolockingbolts.

HeightOfCutRangeStandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).Bench

height-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)to25mm

(1.00inch).Effectiveheightofcutmayvarydependingonturfconditions,typeofbedknife,

rollers,andattachmentsinstalled

ReelBearingsTwosealedstainlesssteel,deepgrooveballbearings

RollersTherearrollerisa5.1cm(2inch)diametersteelfullroller

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith13screws

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto0.018mm(0.0007inch)

bedknifemovementforeachindexedposition

GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin

wetconditions

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

NetWeight8Blade—30kg(65lb),11Blade—31kg(68lb),14Blade—32kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CuttingUnitCharacteristics

Thedualknobbedknife-to-reeladjustmentsystem

incorporatedinthiscuttingunitsimpliestheadjustment

procedureneededtodeliveroptimummowingperformance.

Thepreciseadjustmentpossiblewiththedualknob/bedbar

designgivesthenecessarycontroltoprovideacontinual

self-sharpeningaction-thusmaintainingsharpcuttingedges,

ensuringgoodquality-of-cut,andgreatlyreducingtheneed

forroutinebacklapping.

DailyAdjustmentsofthe

CuttingUnit

Priortomowingeachday,orasrequired,checkeachcutting

unittoverifyproperbedknife-to-reelcontact.Thismustbe

performedeventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff

theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,listening

forreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents

correspondingto0.018mm(0.0007inch)bedknife

movementforeachindexedposition.Referto

AdjustingtheBedknifetotheReel.

3.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure18).Slowlyrotatethereel

forward;itshouldcutthepaper.

Figure18

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

Important:Lightcontactispreferredatalltimes.If

youdonotmaintainlightcontact,thebedknifeandreel

edgeswillnotsufcientlyself-sharpenandwilldullafter

aperiodofoperation.Ifyoumaintainexcessivecontact,

thebedknifeandreelwillwearquicker,wearunevenly,

andthequalityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Roundofforlethese

notchesushwiththecuttingedgeofthebedknifetoensure

smoothoperation.

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