Toro 03180 Bedienungsanleitung

FormNo.3370-613RevD

5,8and11-Blade27-inchand

8-Blade32–inchDPACuttingUnit

Reelmaster®3100-DSeriesTractionUnit

ModelNo.03180—SerialNo.312000001andUp

ModelNo.03181—SerialNo.312000001andUp

ModelNo.03182—SerialNo.312000001andUp

ModelNo.03183—SerialNo.312000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3370-613*D

Introduction

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Thisreel-bladelawnmowerismountedtoaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforcutting

grassonwell-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1Inspection............................................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................5

4MounttheCounterWeights....................................5

5InstallingtheTipperRollerKit(Optional).................6

6InstallingtheFixedPlateKit(Optional)....................6

ProductOverview..........................................................8

Specications.........................................................8

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................8

Operation.....................................................................9

Adjustments...........................................................9

HeightofCutChartTerms......................................10

HeightofCutChart................................................11

ServicingBedknife..................................................15

Maintenance.................................................................16

Lubrication............................................................16

AdjustingtheReelBearings......................................16

ServicingtheBedbar...............................................17

ServicingtheHDDualPointAdjusters

(DPA)...............................................................18

ServicingtheRoller.................................................19

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual'sbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoesorshorts.Also,

donotwearloosettingclothingwhichcouldgetcaught

inmovingparts.Alwayswearlongpantsandsubstantial

shoes.Wearingsafetyglasses,safetyshoesandahelmet

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories

tokeeptheToroallToro.Neveruse"will-t"

replacementpartsandaccessoriesmadebyother

manufacturers.LookfortheTorologotoassure

genuineness.Usingunapprovedreplacementparts

andaccessoriescouldvoidthewarrantyofTheToro

Company.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

5Tipperrollerkit(notincluded)1Installtheoptionaltipperrollerkit

6Fixedplatekit(notincluded)1InstalltheOptionalFixedPlateKit

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1Usetoreferencepartnumbers

Operator'sManual1Reviewthemanualandsaveinanappropriateplace

CerticateofCompliance1CEcompliance

O-ring1Usewhenmountingreelmotortocuttingunit

Screws2Usetomountreelmotortocuttingunit

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperatesfreely

anddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethe

nutsonthebackendofthebedbaradjustingscrewsarenot

restingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Figure5

1.Onthe#3cuttingunit,removethe2capscrews

securingthecounterweighttotheleftendofthe

cuttingunit.Removethecounterweight(Figure6).

Figure6

1.O-ring3.Mountingbolts

2.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

G003321

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure7).

InstallingtheTipperRollerKit

(Optional)

Partsneededforthisprocedure:

1Tipperrollerkit(notincluded)

Procedure

Whencuttinginhigherheightsofcut,itisrecommendedthat

theTipperRollerKitbeinstalled.

1.Raisethecuttingunitsallthewayup.

2.Locatetheframebracketabovethecentercuttingunit

(Figure8).

3.Whilepressingdownonthefrontrollerofthecenter

cuttingunit,determinewhichholesonthetipper

bracketalignwiththeframebracketholestoattainthe

samerollercontactwhenthetipperbracketisinstalled

(Figure8).

Figure8

1.Framebracket2.Tipperbracket

4.Lowerthecuttingunitsandmountthetipperbracketto

theframewiththe(2)carriageboltsandnutssupplied

withthekit(Figure8).

InstallingtheFixedPlateKit

(Optional)

Partsneededforthisprocedure:

1Fixedplatekit(notincluded)

Procedure

1.Removethenutsandwasherssecuringtheliftlinksto

thecuttingunitsideplateandcarrierframe(Figure10).

Figure9

1.Nuts2.Washers

2.Usingthenumber2holes,insertaxedplateontothe

boltsandsecurewiththenutsremoved.Thenumber

1holesaretobepositionedtowardthefront.Donot

reusethewashers.

Note:Number1isalessaggressivesettingand

number3isamoreaggressivesetting.

Figure10

1.Nuts2.Fixedplate

3.Loosenthelocknutssecuringtheheight-of-cutbrackets

tothecuttingunitsideplates(Figure11).

Figure11

1.Height-of-cutbracket3.Adjustingscrew

2.Locknut

4.Removetheheight-of-cutbracketsandtherollerfrom

thecuttingunit.

5.Repeattheprocedureontheremainingcuttingunits.

ProductOverview

Specications

Weight27inch5Blade–67kg(148lb.)

27inch8Blade–69kg(153lb.)

27inch11Blade–72kg(158lb.)

32inch8Blade–76kg(167lb.)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothecuttingunitstocollectgrassclippings.

TipperRollerKit:Anadjustablebracketinstalledonthe

tractionunitframe,whichwhenthecuttingunitsareraised,

thecentercuttingunitfrontrollercontactsthebracketand

causestherearrollertoriseforincreasedgroundclearance.

Recommendedforhigherheightsofcut.

RearRollerBrushKit:Ahighspeed,highcontactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

Comb/ScraperKit:Axedcombinstalledbehindthefront

rollerwhichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FixedPlateKit:Boltingonxedplatesoverthesuspension

mountinglinksremovesthepitchmovementofthecutting

unit.Recommendedforuseonlevelsurfacesandforhigher

heightsofcut(greaterthan38mm[1.50inches]).Because

thefrontrollerisremovedwhenusingthexedplates,the

qualityofcut(efciencyofcut)isincreased.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).Theshoulder

rollershouldonlybeusedasthefrontrolleronthecenter

(rear)cuttingunit.

CollarKit(6neededperroller):Helpsreduceoverlap

marksforwarmseasongrasses(Bermuda,Zoysia,Paspalum).

Thiskitisinstalledontheouterthreegroovesoftheexisting

Wiehleroller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarksforcool

seasongrasses(Bent,Bluegrass,Rye).Theshortrollerisonly

tobeusedastherearrolleronthecenter(rear)cuttingunit.

FullFrontRoller:Helpsproducemorepronouncedstriping

(repeatedcuttinginthesamedirection/path),however,

effectiveheightofcutisraisedandqualityofcutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffectheight

ofcutsettings.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innersealsandoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow .

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)—Toropartnumber125-5611

•Cuttingperformancepaper—Toropartnumber125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbaradjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure12).

Figure12

1.Bedbaradjustingscrew

2.Tipthemower,toexposethebedknifeandreel.

Important:Makesurenutsonbackendofbedbar

adjustingscrewsarenotrestingonthework

surface(Figure12).

3.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Puttinganidentifyingmarkonthisbladewillmake

subsequentadjustmentseasier.Insertthe0.05mm

(0.002inch)shimbetweenthemarkedreelbladeand

thebedknifeatthepointwherethebladecrossesthe

bedknife.

4.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.(Since

adjustingonesideofthecuttingunitaffectstheother

side,thetwoclickswillprovideclearanceforwhenthe

othersideisadjusted)

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

5.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

6.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

7.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

8.Repeatsteps6and7untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

9.Fromthisposition(i.e.oneclickinandshimnot

passingthrough)turnthebedbaradjustersclockwise

oneclickeach.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inches).Donotovertightenthe

adjustingscrews.

10.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure13).Slowlyrotatethereel

forward;itshouldcutthepaper.

G003323G003323

Figure13

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure14)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

14)pertheHOCChart.

Figure14

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketandspacer

toeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingcapscrews(Figure15).Adjustand

retightencapscrews.Torquethecapscrewsto37-45

N-m(27-33ft-lb).

g020698

Figure15

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

BenchSetHeightofCut

Theheightatwhichthetopedgeofthebedknifeissetabove

aatlevelsurfacethatcontactsthebottomofboththefront

andrearroller.

EffectiveHeightofCut

Thisistheactualheightthegrasshasbeencut.Foragiven

benchsetheightofcut,theactualheightofcutwillvary

dependingonthetypeofgrass,timeofyear,turfandsoil

conditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheightofcutusingtheTurfEvaluator,Model

04399regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicantimpact

ontheperformanceofthecuttingunit.Aggressivenessof

Cutreferstotheangleofthebedkniferelativetotheground

(Figure16).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,Paspalum,

Zoysia)whilecoolseasongrasses(Bent,Bluegrass,Rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

Andere Handbücher für 03180

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro LX420, LX460 Bedienungsanleitung

Toro

Toro 36in Recycler Kit Bedienungsanleitung

Toro

Toro 78216 Bedienungsanleitung

Toro

Toro 20995 Bedienungsanleitung

Toro

Toro TimeCutter Z5040 Bedienungsanleitung

Toro

Toro 74570 Bedienungsanleitung

Toro

Toro 78292 Bedienungsanleitung

Toro

Toro 74560 Handbuch

Toro

Toro 20995 Bedienungsanleitung

Toro

Toro Z Master Professional 3000 Series Bedienungsanleitung

Toro

Toro 74685 Bedienungsanleitung

Toro

Toro Z Master 74925TE Bedienungsanleitung

Toro

Toro Greensmaster TriFlex 3400 Series Bedienungsanleitung

Toro

Toro 30373 Bedienungsanleitung

Toro

Toro Recycler 20654 Bedienungsanleitung

Toro

Toro WHEEL HORSE 71216 Handbuch

Toro

Toro Super Recycler 20797 Bedienungsanleitung

Toro

Toro Recycler 20960 Bedienungsanleitung

Toro

Toro 74657 Bedienungsanleitung

Toro

Toro ProLine 30180 Bedienungsanleitung

Toro

Toro 2656 Bedienungsanleitung

Toro

Toro Emotion Bedienungsanleitung

Toro

Toro Recycler 20009 Bedienungsanleitung

Toro

Toro 74262CP Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung