Toro 22196 Bedienungsanleitung

FormNo.3359-629RevA

21inHeavy-DutyRecycler®/Rear

BaggerLawnMower

ModelNo.22196—SerialNo.290000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

GeneralLawnMowerSafety.................................4

Training................................................................4

Preparation..........................................................4

Operation.............................................................4

MaintenanceandStorage......................................5

SafetyandInstructionalDecals.............................6

Setup............................................................................7

1InstallingtheHandle..........................................7

2InstallingtheStarterRope..................................8

3InstallingtheDischargeTunnelPlug...................8

4FillingtheCrankcasewithOil.............................9

ProductOverview......................................................10

Operation...................................................................10

CheckingtheEngineOilLevel............................10

FillingtheFuelTankwithGasoline.....................11

StartingtheEngine.............................................12

StoppingtheEngine...........................................12

OperatingtheMowerBlade................................12

OperatingtheSelf-PropelDrive..........................12

UsingtheDischargeTunnelPlug........................13

CheckingtheBladeBrakeClutch........................13

AdjustingtheCuttingHeight..............................15

UsingtheGrassBag...........................................15

OperatingTips...................................................16

Maintenance...............................................................18

RecommendedMaintenanceSchedule(s)................18

Lubrication.............................................................19

LubricatingthePivotArms.................................19

LubricatingtheGearCase...................................19

EngineMaintenance...............................................19

ServicingtheAirCleaner....................................19

ChangingtheEngineOil....................................20

ServicingtheSparkPlug.....................................20

DriveSystemMaintenance.....................................21

AdjustingtheSelf-propelDrive...........................21

ServicingtheWheels..........................................22

ControlsSystemMaintenance.................................23

AdjustingtheBladeBrakeCable.........................23

BladeMaintenance.................................................23

MaintainingtheBlade.........................................23

Cleaning.................................................................25

CleaningundertheMowerHousing....................25

CleaningtheDischargeTunneland

Plug................................................................25

CleaningundertheBeltCover.............................26

CleaningtheBladeBrakeClutchShield...............26

Storage.......................................................................27

PreparingtheFuelSystem...................................27

PreparingtheEngine..........................................27

GeneralInformation..........................................27

RemovingtheMowerfromStorage.....................27

Troubleshooting.........................................................28

Safety

ThislawnmowermeetsorexceedstheCPSC

bladesafetyrequirementsforwalk-behindrotary

lawnmowersandtheB71.4specicationsofthe

AmericanNationalStandardsInstituteineffectat

thetimeofproduction.

Improperlyusingormaintainingthislawnmower

canresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructions.

Torodesignedandtestedthislawnmowerfortooffer

reasonablysafeservice;however,failuretocomply

withthefollowinginstructionsmayresultin

personalinjury.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthelawnmowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

Thislawnmoweriscapableofamputatinghandsand

feetandofthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

ThefollowinginstructionsarefromtheANSI/OPEI

B71.4–2004standard.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtothemselves,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothing,includingsafetyglasses

andhearingprotection.Longhair,looseclothingor

jewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovegascaporaddfuelwhenengineis

running.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.

•Besureofyourfootingwhileusingpedestrian

controlledequipment,especiallywhenbacking

up.Walk,don’trun.Neveroperateonwetgrass.

Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.Usecautionwhile

operatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelgroundandshutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,mufer,

andenginetohelppreventres.Cleanupoilorfuel

spillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicemachine.

•Usecarewhencheckingblade.Wrapthebladeor

weargloves,andusecautionwhenservicing.Only

replaceblade.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

43-8480

68-7410

74-1970

1.Transmissionspeeds2.Neutral

98-4387

1.Warning—wearhearingprotection.

107-4098

112-8736

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

Bolt(5/16x1-1/4inches)2

Washer4

Thinnyloninsertlocknut(5/16inch)2

Bolt(5/16x1-1/2inches)2

Carriagebolt1

Locknut(5/16inch)2

Bagsupportrod1

Bagaligningplate1

Caplocknut3

Cabletie3

Installthehandle.

2Nopartsrequired–Installthestarterrope.

3Dischargetunnelplug1Installthedischargetunnelplug.

4Nopartsrequired–Fillthecrankcasewithoil.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheHandle

Partsneededforthisprocedure:

1Handle

2Bolt(5/16x1-1/4inches)

4Washer

2Thinnyloninsertlocknut(5/16inch)

2Bolt(5/16x1-1/2inches)

1Carriagebolt

2Locknut(5/16inch)

1Bagsupportrod

1Bagaligningplate

3Caplocknut

3Cabletie

Procedure

1.Mountthehandletotheoutsideofthemower

housing(usingthebottomhole)withtwobolts

(5/16x1-1/4inches),washers,andthinlocknuts

(5/16inch)(Figure3).

Figure3

1.Bagsupportrod8.Thinnyloninsertlocknut

(2)

2.Carriagebolt9.Bottomholeinhousing

3.Bagaligningplate10.Washer(4)

4.Caplocknuts(3)11.Locknut(2)

5.Handle12.Bolt,(5/16x1-1/4inches)

(2)

6.Bolt,(5/16x1-1/2inches)

(2)

13.Cabletie(3)

7.Handlelatch(2)

2.Securethehandlelatchestothehandlewith2bolts

(5/16x1-1/2inches),washers,andlocknuts(5/16

inch)(Figure3).

Note:Youcanadjustthehandleheightfor

comfortableoperation.Standbehindthehandleto

determinetheheight.Toadjustthehandleheight,

positiontheboltsandthelocknutsthatsecurethe

handlelatchestothehandleintotheothermounting

holesinthelatches.

3.Insertthecarriageboltthroughthebagaligning

plateandthesecondholefromthetopontheleft

sideofthehandle,andsecureitwithacaplocknut

(Figure3).

4.Slidethebagsupportrodthroughthethirdfromthe

topmountingholesinthehandle,andsecureeach

endwithacaplocknut(Figure3).

5.Usecabletiestosecurethecontrolcablestothe

handle(Figure3).

InstallingtheStarterRope

NoPartsRequired

Procedure

Pullthestarterropethroughtheropeguideonthe

handle(Figure4).

Figure4

1.Starterrope2.Ropeguide

Note:Tomaketheropeeasiertoinstall,squeezethe

bladecontrolbaronthehandle.

InstallingtheDischargeTunnel

Plug

Partsneededforthisprocedure:

1Dischargetunnelplug

Procedure

1.Openthedischargedoorbypullingthehandle

rearward(Figure5).Holdthedischargedoorhandle

topreventthespring-loadeddoorfromclosingwhile

youinserttheplug.

Figure5

1.Dischargedoorhandle2.Plug,rotatedclockwise

2.Sincetheplugisslightlywiderthanthedischarge

tunnelopening,rotatetheplugclockwiseslightly

whileinsertingit(Figure5).

Note:Ensurethatthearrowontheplugdecal

pointsupward.

3.Pushtheplugallthewayinuntilthespringclipon

thebottomoftheplugclicksintoplace,lockingthe

plugsecurelyintothedischargetunnel(Figure6).

Figure6

1.Springclip

4.Releasethedischargedoorhandletolockthetop

oftheplug.

FillingtheCrankcasewithOil

NoPartsRequired

Procedure

Theenginecrankcaseisshippedwithoutoil.The

enginecrankcasecanhold22ounces(0.65liters)ofoil.

Useonlyhigh-qualitySAE10W-30weightdetergentoil

thathastheAmericanPetroleumInstitute(API)service

classicationSH,SJ,orequivalent.

Beforeeachuse,ensurethattheoillevelisbetween

thelowerlimitandupperlimitmarksonthedipstick

(Figure7).

Figure7

1.Dipstick3.Lowerlimitmark

2.Upperlimitmark

Note:Whenthecrankcaseisempty,pourabout3/4

ofthecrankcasecapacityofoilinthecrankcase,then

followtheprocedureinthissection.

1.Movethemowertoalevelsurface.

2.Cleanaroundthedipstick(Figure7).

3.Removethedipstickbyrotatingthecap

counterclockwiseandpullingitout.

4.Wipethedipstickcleanwithacleancloth.

5.Insertthedipstickintothellerneck(butdonot

rotatethecapclockwisetosecureit),thenremove

it.

6.Readtheoillevelonthedipstick.

7.Iftheoillevelreadingisbelowthelowerlimitmark

onthedipstick,removethedipstickandslowlypour

onlyenoughoilintothellerholetoraisetheoil

leveltotheupperlimitmarkonthedipstick.

Important:Donotoverllthecrankcasewith

oilandruntheengine;enginedamagewill

result.Draintheexcessoiluntiltheoillevel

reachestheupperlimitmarkonthedipstick.

8.Insertthedipstickintothellerneckandrotatethe

capclockwiseuntilitistight.

ProductOverview

Figure8

1.Controlpanel7.Throttlelever

2.Bladecontrolbar8.Recoilstarthandle

3.Bagsupportbar9.Fueltankcap

4.Dischargetunnel10.Aircleaner

5.Oilll/dipstick11.Sparkplug

6.Cuttingheightlever

Figure9

Throttle

1.Stop3.Fast

2.Slow4.Choke

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Eachtimebeforeyoumow,makesurethatthe

self-propeldriveandthebladecontrolbaroperate

properly.Whenyoureleasethebladecontrolbar,the

bladeandself-propeldriveshouldstop.Iftheydonot,

contactanAuthorizedServiceDealer.

Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

Wearhearingprotectionwhenoperatingthis

machine.

Figure10

1.Warning—wearhearingprotection.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Beforeyouusethemower,ensurethattheoillevelis

betweenthelowerlimitandupperlimitmarksasshown

onthedipstick(Figure11).

Figure11

1.Dipstick3.Lowerlimitmark

2.Upperlimitmark

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