Toro Z Master Commercial 2000 Series Bedienungsanleitung

FormNo.3438-778RevA

2000SeriesZMASTER®Service

Manual

Published:November2020

8111LyndaleAvenueSouth

Bloomington,MN55420

OriginalInstructions(EN)

Contactusatwww.Toro.com.

AllRightsReserved

RevisionHistory

RevisionHistoryPage22000SeriesZMASTER®ServiceManual

3438-778RevA

Preface

ThisservicemanualwaswrittenexpresslyforToroservicetechnicians.TheT oroCompanyhasmade

everyefforttomaketheinformationinthismanualcompleteandcorrect.

Basicshopsafetyknowledgeandmechanical/electricalskillsareassumed.TheT ableofContentslists

thesystemsandtherelatedtopicscoveredinthismanual.

Wearehopefulthatyouwillndthismanualavaluableadditiontoyourserviceshop.Ifyouhaveany

questionsorcommentsregardingthismanual,pleasecontactusatthefollowingaddress:

TheToroCompany

RLC/SWSCustomerCareDepartment

8111LyndaleAvenueSouth

Bloomington,MN55420

TheToroCompanyreservestherighttochangeproductspecicationsormakechangestothismanual

withoutnotice.

2000SeriesZMASTER®ServiceManualPage3Preface

3438-778RevA

ServiceProcedureIcons

ThefollowingiconsappearthroughoutthisServiceManualtobringattentionto

specicimportantdetailsofaserviceprocedure.

CriticalProcess

Thisiconisusedtohighlight:

•Installingsafetyequipment(shields,guards,seatbelts,brakes,andR.O.P .S.

components)thatmayhavebeenremoved

•Dimensionsorsettingsthatmustbemaintainedforpropermachineoperation

•Aspecicfastenertighteningsequence

•Componentorientationthatmaynotbeobvious

CriticalTorque

Thisiconisusedtohighlightanassemblytorquerequirementthatisdifferent

thanwhatisrecommendedintheStandardTorqueT ables.

FluidSpecications

Thisiconisusedtohighlightuidspecicationsandcapacitiesthatareless

common,andmaynotappearonthemachineservicedecalorinthemachine

Operator’sManual.

Note:RefertotheservicedecalonthemachineandthemachineOperator’s

Manualforcommonlyuseduidspecicationsandcapacities.

ServiceProcedureIcons

ThefollowingiconsappearthroughoutthisServiceManualtobringattentionto

specicimportantdetailsofaserviceprocedure.

CriticalProcess

Thisiconisusedtohighlight:

•Installingsafetyequipment(shields,guards,seatbelts,brakes,andR.O.P .S.

components)thatmayhavebeenremoved

•Dimensionsorsettingsthatmustbemaintainedforpropermachineoperation

•Aspecicfastenertighteningsequence

•Componentorientationthatmaynotbeobvious

CriticalTorque

Thisiconisusedtohighlightanassemblytorquerequirementthatisdifferent

thanwhatisrecommendedintheStandardTorqueT ables.

FluidSpecications

Thisiconisusedtohighlightuidspecicationsandcapacitiesthatareless

common,andmaynotappearonthemachineservicedecalorinthemachine

Operator’sManual.

Note:RefertotheservicedecalonthemachineandthemachineOperator’s

Manualforcommonlyuseduidspecicationsandcapacities.

PrefacePage42000SeriesZMASTER®ServiceManual

3438-778RevA

TableofContents

Preface................................................................................................................3

Chapter1:Safety............................................................................................1–1

SafetyInstructions.......................................................................................1–2

Chapter2:SpecicationsandMaintenance....................................................2–1

Specications...............................................................................................2–2

TorqueSpecications...................................................................................2–5

Chapter3:Troubleshooting.............................................................................3–1

GeneralTroubleshooting..............................................................................3–3

Chapter4:Engine...........................................................................................4–1

GeneralInformation.....................................................................................4–2

ServiceandRepairs.....................................................................................4–3

Chapter5:Chassis..........................................................................................5–1

GeneralInformation.....................................................................................5–2

ServiceandRepairs.....................................................................................5–3

Chapter6:Deck..............................................................................................6–1

GeneralInformation.....................................................................................6–2

ServiceandRepairs.....................................................................................6–3

Chapter7:DriveSystem.................................................................................7–1

GeneralInformation.....................................................................................7–2

ServiceandRepairs.....................................................................................7–3

Chapter8:Electrical........................................................................................8–1

GeneralInformation.....................................................................................8–2

ServiceandRepairs.....................................................................................8–3

AppendixA......................................................................................................A–1

ElectricalDrawingAbbreviations...................................................................A–2

ElectricalSchematic.....................................................................................A–3

KawasakiEngineElectricalSchematic.........................................................A–4

2000SeriesZMASTER®ServiceManualPage5Preface

3438-778RevA

PrefacePage62000SeriesZMASTER®ServiceManual

3438-778RevA

Chapter1

Safety

TableofContents

SafetyInstructions................................................................................................................................1–2

ThinkSafetyFirst...............................................................................................................................1–2

2000SeriesZMASTER®ServiceManualPage1–1Safety

3438-778RevA

SafetyInstructions

DANGER

Thissafetysymbolmeansdanger.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscouldcauseseriouspermanentinjury,disability,or

death.

WARNING

Thissafetysymbolmeanswarning.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinseriousinjury.

CAUTION

Thissafetysymbolmeanscaution.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinminortomoderateinjuryand/ordamage

topropertyorequipment.

ThinkSafetyFirst

Avoidunexpectedstartingofengine…

Alwaysturnofftheengine,removetheignitionkeyanddisconnectthesparkplug

wire(s)beforecleaning,adjusting,orrepair.

Avoidlacerationsandamputations…

Stayclearofallmovingpartswhenevertheengineisrunning.Treatallnormally

movingpartsasiftheyweremovingwhenevertheengineisrunningorhas

thepotentialtostart.

Avoidburns…

Donottouchtheengine,mufer,orothercomponents,whichmaybehotduring

operation,whiletheunitisrunningorshortlyafterithasbeenrunning.

Avoidresandexplosions…

Useextremecareinhandlingfuel.Itisammableanditsvaporsareexplosive.

Extinguishallcigarettes,cigars,pipes,andothersourcesofignition.Avoid

spillingfuelandneversmokewhileworkingwithanytypeoffuelorlubricant.

Wipeupanyspilledfueloroilimmediately.Neverremovethefuelcaporadd

fuelwhentheengineisrunning.Alwaysuseapproved,labeledcontainersfor

storingortransportingfuelandlubricants.Donotaddordrainfuelinanenclosed

space.Donotstorethemachineorfuelcontainerwherethereisanopename,

spark,orpilotlight,suchasonawaterheaterorotherappliance.

Avoidasphyxiation…

Donotoperateanengineinaconnedareawithoutproperventilation.

Avoidinjuryfrombatteries…

Safety:SafetyInstructionsPage1–22000SeriesZMASTER®ServiceManual

3438-778RevA

ThinkSafetyFirst(continued)

Batteryacidispoisonousandcancauseburns.Avoidcontactwithskin,eyes

andclothing.Batterygasescanexplode.Keepcigarettes,sparksandames

awayfromthebattery.

Avoidinjuryduetoinferiorparts…

Useonlyoriginalequipmentpartstoensurethatimportantsafetycriteriaaremet.

Avoidinjurytobystanders…

Alwayscleartheareaofbystandersbeforestartingortestingpowered

equipment.

Avoidinjuryduetoprojectiles…

Alwayscleartheareaofsticks,rocksoranyotherdebristhatcouldbepickedup

andthrownbythepoweredequipment.

Avoidmodications…

Neveralterormodifyanypartunlessitisafactoryapprovedprocedure.

Avoidunsafeoperation…

Alwaystestthesafetyinterlocksystemaftermakingadjustmentsorrepairson

themachine.RefertotheElectricalsectioninthismanualformoreinformation.

Avoidelectricalshock…

Nevertouchelectricalwiresorcomponentswhiletheengineisrunning.They

canbesourcesofshock.De-energizethesystemifyouarehavingtodorepairs.

Iftestingelectricalcomponentsensureyouareworkinginadryenvironment.

HydraulicSystem...

Releaseallpressureinthehydraulicsystembeforeperforminganyworkon

thesystem.Keepyourbodyandhandsawayfrompin-holeleaksornozzles

thatejecthydraulicuidunderhighpressure.Donotuseyourhandstosearch

forleaks.Hydraulicuidescapingunderpressurecanhavesufcientforceto

penetrateundertheskinandcauseseriousinjury.Seekmedicalattentionright

awayifhydraulicuidgetsintheskin.

PersonalProtectiveEquipment…

Tiebacklonghair,anddonotwearlooseclothingorjewelry.Useappropriate

personalprotectiveequipment(PPE)forprotectingyourselffrompotential

hazardsintheenvironmentinwhichyouwillwork.Eachprocessoutlinedinthis

manualmayneeddifferentPPEtoprotecttheserviceperson.Usetheproper

PPEforthetaskathand.

Tools…

Alltoolsshouldbeinproperworkingorder.Donotusetoolsthatarebrokenorin

disrepair.Usethepropertoolfortheproperapplication.

Lifts,Hoists,andJacks…

Alllifts,hoists,andjacksshouldbeusedinaccordancewiththemanufacturer

information.Inspectlifts,hoists,andjackspriortouse.Donotoverloadlifts,

hoists,andjacks.Donotworkunderasuspendedload.Ensurechockblocks

areusedonequipmentthatcanmove.Useliftsorjacksandjackstandsthat

areratedtosupportthetotalweightofthemachineandanyattachments.Do

notrelyonjackstosupportthemachine.Ifyouareunsureoftheoperationof

anylifts,hoists,andjacksdonotuse.

FireExtinguishers…

2000SeriesZMASTER®ServiceManualPage1–3Safety:SafetyInstructions

3438-778RevA

ThinkSafetyFirst(continued)

Theproperclassofreextinguishershouldbeusedincaseofre.

ClassAextinguishersareforordinarycombustiblematerialssuchaspaper,

wood,cardboard,andmostplastics.Thenumericalratingonthesetypesof

extinguishersindicatestheamountofwateritholdsandtheamountofreitcan

extinguish.Geometricsymbol(greentriangle).

ClassBresinvolveammableorcombustibleliquidssuchasgasoline,

kerosene,greaseandoil.ThenumericalratingforclassBextinguishers

indicatestheapproximatenumberofsquarefeetofreitcanextinguish.

Geometricsymbol(redsquare).

ClassCresinvolveelectricalequipment,suchasappliances,wiring,circuit

breakersandoutlets.NeverusewatertoextinguishclassCres-theriskof

electricalshockisfartoogreat!ClassCextinguishersdonothaveanumerical

rating.TheCclassicationmeanstheextinguishingagentisnon-conductive.

Geometricsymbol(bluecircle).

ABCreextinguishersareadrychemicaltypeusedformultiplepurposes.See

aboveinformationfordescription.Ensurereextinguishersareserviceableand

replaceanythataredischargedoroutofinspectiondates

Safety:SafetyInstructionsPage1–42000SeriesZMASTER®ServiceManual

3438-778RevA

Andere Handbücher für Z Master Commercial 2000 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro 22197 Bedienungsanleitung

Toro

Toro Greensmaster 3420 TriFlex Bedienungsanleitung

Toro

Toro Reelmaster 3555 Bedienungsanleitung

Toro

Toro 170-DH Bedienungsanleitung

Toro

Toro Z MASTER 74310 Bedienungsanleitung

Toro

Toro 74571 M74571 Bedienungsanleitung

Toro

Toro GrandStand 74549 Bedienungsanleitung

Toro

Toro TimeMaster 21219 Bedienungsanleitung

Toro

Toro 03422TE Bedienungsanleitung

Toro

Toro Super Recycler 20781 Bedienungsanleitung

Toro

Toro Groundsmaster 4500-D Bedienungsanleitung

Toro

Toro Recycler 21445 Bedienungsanleitung

Toro

Toro ProLine 30165 Bedienungsanleitung

Toro

Toro 73550 Bedienungsanleitung

Toro

Toro Z Master 4000 Series Bedienungsanleitung

Toro

Toro Titan MR 4800 Bedienungsanleitung

Toro

Toro Recycler 20958 Bedienungsanleitung

Toro

Toro Z Master Professional 6000 74922 Bedienungsanleitung

Toro

Toro Recycler 20332 Bedienungsanleitung

Toro

Toro Recycler 20012 Bedienungsanleitung

Toro

Toro Recycler 20332 Bedienungsanleitung

Toro

Toro 20066 Bedienungsanleitung

Toro

Toro Recycler 20960 Bedienungsanleitung

Toro

Toro 20079 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung