Toro 30381 Bedienungsanleitung

FormNo.3360-946RevA

Groundsmaster®7210

TractionUnit

ModelNo.30381—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrestor,contactyour

AuthorizedServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,

orgrass-coveredlandwithoutasparkarrester

mufermaintainedinworkingorder,ortheengine

constricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmay

havesimilarlaws.

Introduction

Important:Usethismanualinconjunctionwith

theGroundsmaster7200/7210Operator’sManual

foradditionalinformationonthesafeoperationand

maintenanceofyourmachineandit’sattachments.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

onthetractionunit.Themodelandserialnumbersfor

thecabareprintedonaplatelocatedoninsidethecab,

ontheframeabovethedoor.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SafetyandInstructionalDecals.............................6

Setup............................................................................9

1CheckingFluidLevels........................................9

2ActivatingandChargingtheBattery....................9

ProductOverview......................................................11

Controls.............................................................11

Operation...................................................................13

AddingFuel.......................................................13

CheckingtheEngineOilLevel............................15

CheckingtheCoolingSystem..............................15

CheckingtheHydraulicSystem...........................15

ThinkSafetyFirst...............................................15

OperatingtheParkingBrake...............................16

StartingtheEngine.............................................16

DrivingtheMachine...........................................17

StoppingtheMachine/Engine............................18

TheSafetyInterlockSystem................................18

PositioningtheSeat............................................19

UnlatchingtheSeat.............................................20

MovingaNon-functioningMachine...................20

LoadingMachines..............................................21

TransportingtheMachine...................................22

MountingaMowerDeck....................................22

MountingaPolarTracKit...................................24

OperatingFrontAttachmentswiththePolar

TracKitInstalled............................................30

Maintenance...............................................................32

RecommendedMaintenanceSchedule(s)................32

DailyMaintenanceChecklist...............................33

Lubrication.............................................................34

GreasingtheBearingsandBushings....................34

EngineMaintenance...............................................34

AirCleanerMaintenance....................................34

ServicingtheEngineOil.....................................35

FuelSystemMaintenance.......................................36

ServicingtheWaterSeparator.............................36

CleaningtheFuelTank.......................................37

FuelLinesandConnections................................37

BleedingtheFuelSystem....................................37

BleedingAirFromtheInjectors..........................37

ElectricalSystemMaintenance................................38

ServicingtheBattery...........................................38

StoringtheBattery..............................................39

CheckingtheFuses.............................................39

CoolingSystemMaintenance..................................40

CheckingtheCoolingSystem.............................40

CleaningtheRadiator.........................................40

BrakeMaintenance.................................................41

AdjustingtheParkingBrakeInterlock

Switch............................................................41

BeltMaintenance....................................................42

CheckingtheAlternatorBeltTension..................42

ControlsSystemMaintenance.................................42

AdjustingtheControlLeverNeutralInterlock

Switch............................................................42

AdjustingtheControlLeverNeutral

Return............................................................43

AdjustingtheTractionDriveforNeutral.............44

AdjustingtheMaximumGroundSpeed..............45

AdjustingtheTracking........................................45

HydraulicSystemMaintenance...............................46

CheckingtheHydraulicFluidLevel.....................46

ChangingtheHydraulicOilAndFilter................47

Storage.......................................................................48

Machine.............................................................48

Engine...............................................................48

Schematics.................................................................49

Safety

ThismachinemeetsorexceedANSIB71.4-2004

specicationsineffectatthetimeofproduction.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructionsand

alwayspayattentiontothesafetyalertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

B71.4-2004.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Important:Refertothe

R OPS Hard Ca b Operator’ s

Man ual

foradditionalcabsafetyinformation.

Training

•ReadtheOperator’sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,

andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemachine.Localregulations

canrestricttheageoftheoperator.

•Neveroperatewhilepeople,especiallychildren,or

petsarenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould

emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

controllevers.Themainreasonsforlossof

controlare:

◊insufcienttrackgrip,especiallyonwetgrass,

iceorsnow;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whileoperating,alwayswearsubstantialfootwear

andlongtrousers.Donotoperatetheequipment

whenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning-Fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

attachmentsarenotwornordamaged.Replaceworn

ordamagedcomponents.

Operation

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Engineexhaustcontainscarbonmonoxide,which

isanodorless,deadlypoisonthatcankillyou.Do

notrunengineindoorsorinanenclosedareawhere

fumescancollect.

•Operateonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

attachmentclutchesandplacethecontrolleversin

theneutral,lockedposition.

•Whenoperatingneardrop-offsorbodiesofwater,

donotuseonslopesgreaterthan15degrees.

•Usecarewhenpullingloadsorusingheavy

equipment.

–Useonlyapproveddrawbarhitchpoints.

–Limitloadstothoseyoucansafelycontrol.

–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.Someattachments,

suchasasnowthrower,arecapableofamputating

handsandfeetandthrowingobjects

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedmayincreasethehazardofpersonal

injury.

•Beforeleavingtheoperatorsposition:

–disengagethepowertakeoffandlowerthe

attachments;

–placeinneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Ifanattachmentshouldstarttovibrateabnormally,

stopthemachineandcheckimmediatelyforthe

cause.

•Disengagedrivetoattachments,stoptheengine,set

theparkingbrakeandremovetheignitionkey:

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

attachment

–afterstrikingaforeignobject.Inspectthe

attachmentfordamageandmakerepairsbefore

restartingandoperatingtheequipment;

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting,

notinuseoranytimetheattachmentisintheraised

position.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperators

position.

•UseonlyToroapprovedattachments.

SlopeOperation

•Rememberthereisnosuchthingasasafeslope.

Travelonslopesrequiresparticularcare.Toguard

againstoverturning:

–donotstoporstartsuddenlywhenonaslope;

–useslowspeedsonslopesandduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

•Donotoperateneardrop-offs,ditches,steepbanks

orwater.Tracksdroppingoveredgescancauseroll

overs,whichmayresultinseriousinjury,deathor

drowning.

•Donotoperateonslopeswhereslipperyconditions

couldreducetractionandcouldcauseslidingand

lossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromtheoperatingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenoperatinguphillbecause

themachinemaytipbackwards.

•Donotoperateoniceincapableofsupportingthe

weightofthismachine.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuel

storageareafreeofgrass,leaves,orexcessivegrease.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Whenmachineistobeparked,storedorleft

unattended,lowertheattachmentunlessapositive

mechanicallockisused.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

110-9772

1.Warning—readtheOperator’sManualbeforeoperatingand

donotoperatethismachineunlessyouaretrained.

8.Warning—engagetheparkingbrake,stoptheengineand

removetheignitionkeybeforeleavingthemachine.

2.Crushing/dismembermenthazardofbystanders—donot

carrypassengers,keepbystandersasafedistancefromthe

machine.

9.Cuttinghazardofhandorfoot—removetheignitionkey

andreadtheinstructionsbeforeservicingorperforming

maintenance,keepawayfrommovingparts.

3.Warning—donotusedrugsoralcohol.10.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine;keepalldeectorsandshieldsinplace.

4.Warning—wearhearingprotection.11.Disengage

5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,

stayasafedistancefromdrop-offs,slowmachinebefore

turning,donotturnathighspeeds,wearaseatbeltwhen

aROPSisinplace,donotwearaseatbeltwhenROPSis

lowered.

12.Engage

6.Tostarttheengine:clearanydebrisfromtheattachment,

disengagethePTO,movethemotioncontrolleverstothe

neutralposition,engagetheparkingbrake,turntheignitionto

Runandwaitfortheglowpluglighttoturnoff,turntheignition

keytoStart.

13.Parkingbrake

7.ReadtheOperator’sManual.

110-9774

1.Forward3.Slow5.Reverse7.Towvalvelocation;torque

thetowvalvesto6.78±

1.13N⋅m(60±10in-lbs).

2.Fast4.Neutral6.Backward8.ReadtheOperator’s

Manualformore

informationonthehydraulic

oil.

110-8253

1.PTO–Off4.Continuousvariable

setting

2.PTO—On5.Slow

3.Fast

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

110-9796

1.ReadtheOperator’sManualforinformationonfuses.

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouch

thehotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning—readthe

Operator’sManual.

106-9206

1.Wheeltorquespecications

2.ReadtheOperator’sManual.

106-9290

1.Inputs5.Inseat9.Outputs13.Start

2.(notactiveonthismachine)6.PowerTake-off(PTO)10.PowerTake-off(PTO)14.Power

3.Hightemperatureshutdown7.ParkingbrakeOff11.Start

4.Hightemperaturewarning8.Neutral12.EnergizetoRun(ETR)

110-9781

1.Warning—readtheOperator’sManual.

2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.

3.Warning—donottouchthehotsurface.

4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.

5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear

protectivehandprotectionwhenhandlinghydraulicsystemcomponents.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Checkthehydraulicuid,engineoil,

andcoolantlevels.

2Nopartsrequired–Activateandchargethebattery

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual2Readbeforeoperatingthemachine.

EngineOperator’sManual1Readbeforeoperatingthemachine.

PartsCatalog1Usetolookupandorderparts.

OperatorTrainingMaterials1Viewbeforeoperatingthemachine.

Pre-deliveryInspectionSheet1Readtoverifyproperdelivery.

Enginewarranty1Saveforfutureuse.

CheckingFluidLevels

NoPartsRequired

Procedure

1.Checkthehydraulicuidlevelbeforestartingthe

engine,refertoCheckingtheHydraulicFluidLevel

inHydraulicSystemMaintenance.

2.Checktheengineoillevelbeforeandafterstarting

theengine,refertoCheckingtheEngineOilLevel

inEngineMaintenance.

3.Checkthecoolingsystembeforestartingtheengine;

refertoCheckingtheCoolingSysteminCooling

SystemMaintenance.

ActivatingandChargingthe

Battery

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)toll

batteryinitially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe

batteryisinthemachine.Youcouldspillit,

causingcorrosion.

2.Cleanthetopofthebatteryandremovethevent

caps(Figure3).

Figure3

1.Ventcaps

3.Carefullylleachcellwithelectrolyteuntiltheplates

arecoveredwithabout1/4inch(6mm)ofuid

(Figure4).

Figure4

1.Electrolyte

4.Allowapproximately20to30minutesforthe

electrolytetosoakintotheplates.Rellasnecessary

tobringtheelectrolytetowithinabout1/4inch(6

mm)ofthebottomofthellwell(Figure4).

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

5.Connecta3to4ampbatterychargertothebattery

posts.Chargethebatteryatarateof3to4amps

untilthespecicgravityis1.250orhigherandthe

temperatureisatleast60°F .(16°C)withallcells

gasingfreely.

6.Whenthebatteryischarged,disconnectthecharger

fromtheelectricaloutletandbatteryposts.

Note:Afterthebatteryhasbeenactivated,add

onlydistilledwatertoreplacenormalloss,although

maintenance-freebatteriesshouldnotrequirewater

undernormaloperatingconditions.

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryterminalsormetaltoolscouldshort

againstmetaltractorcomponentscausing

sparks.Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do

notallowthebatteryterminalstotouchany

metalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

tractor.

7.Installthebatteryintothemachineandsecureit.

Important:Thebatterymustnotbeableto

moveorwigglewhenpushed.

8.First,installthepositivecable(red)tothepositive

(+)terminalandthenthenegativecable(black)to

thenegative(-)terminalofthebattery.Slidethe

rubberbootoverthepositiveterminaltopreventa

possibleshortfromoccurring.

Incorrectbatterycableroutingcoulddamage

themachineandcablescausingsparks.Sparks

cancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative(black)

cable.

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