Toro 30645 Bedienungsanleitung

FormNo.3372-806RevA

Base62inand72inMower

Groundsmaster®3400TractionUnit

ModelNo.30645—SerialNo.312000001andUp

ModelNo.30646—SerialNo.312000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Thisrotary-bladelawncuttingdeckismounted

toaride-onmachineandisintendedtobeused

byprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawnsinparks,sportselds,and

oncommercialgrounds.Itisnotdesignedforcutting

brush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Themodel

andserialnumbersarestampedintoaplatethatis

mountedonthemowerhousing.Writethenumbersin

thespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

ToroMowerSafety...............................................4

SafetyandInstructionalDecals.............................6

Setup...........................................................................7

1InstallingaCompletionKit................................7

2InstallingtheCastorWheelAssemblies...............8

3InstallingtheLiftArms......................................8

4InstallingtheCuttingUnitontheLift

Arms................................................................9

5ConnectingtheHydraulicDrive.........................9

6GreasingtheMachine......................................10

ProductOverview......................................................11

Specications.....................................................11

Attachments/Accessories...................................11

Operation...................................................................11

AdjustingtheHeight-of-Cut...............................11

AdjustingtheCuttingUnitPitch.........................12

AdjustingtheSkids.............................................13

AdjustingtheRollers..........................................13

CorrectingCuttingUnitMismatch......................13

OperatingTips...................................................14

Maintenance...............................................................15

RecommendedMaintenanceSchedule(s)................15

Lubrication.........................................................15

TiltingtheCuttingUnitforMaintenance.............16

SeparatingtheCuttingUnitfromtheTraction

Unit................................................................17

MountingtheCuttingUnittotheTraction

Unit................................................................17

ServicingtheBushingsintheCastor

Arms..............................................................18

ServicingtheCastorWheelsandBearings............18

CheckingforaBentBlade...................................19

RemovingandInstallingtheBlade(s)...................19

InspectingandSharpeningtheBlade(s)...............20

CheckingandCorrectingMismatchof

Blades............................................................21

ReplacingtheDriveBelt.....................................21

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

ThismachinemeetsorexceedsCENstandardEN

836:1997.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol,

whichmeansCAUTION,WARNING,orDANGER-

"personalsafetyinstruction."Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997.

Training

•Readtheoperator'smanualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.If

theoperatorormechaniccannotreadthelanguage

ofthismanual,itistheowner'sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandearprotection.Longhair,looseclothing

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovefuelcaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely

•Replacefaultysilencers/mufers.

•Checkthatoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcuttingassemblyarenot

wornordamaged.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine'sstability.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewithguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerthecuttingunits,

disengagedrives,engageparkingbrake(ifprovided),

shutoffengineandremovethekeyfromtheignition

beforeleavingtheoperator'spositionforanyreason.

•Stoptheequipment,engageparkingbrake(if

provided),shutoffengine,removethekeyfromthe

ignitionandinspectthebladesafterstrikingobjects

orifanabnormalvibrationoccurs.Makenecessary

repairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Whenmachineistobeparked,stored,orleft

unattended,lowerthecuttingunitsunlessapositive

mechanicallockisprovided.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Theoperatorshallturnonashingwarninglights,

ifprovided,whenevertravelingonapublicroad,

exceptwheresuchuseisprohibitedbylaw.

MaintenanceandStorage

•Disengagedrives,lowerthecuttingunits,move

tractionpedaltoNeutral,setparkingbrake,stop

engineandremovekey.Waitforallmovementto

stopbeforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

muferandenginetohelppreventres.Letengine

coolbeforestoringanddonotstorenearames.

Cleanupoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheCENstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

embankments,orotherhazards.

–Avoidsuddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Lowerthecuttingunitwhengoingdownslopes.

•Thegrassdeectormustalwaysbeinstalledandin

thelowestpositiononthesidedischargecutting

unit.Neveroperatethemowerwithoutthedeector

orentiregrasscollector.

•Ifthecuttingunitdischargeareaeverplugs,shutthe

engineoff,engagetheparkingbrakeandremove

thekeyfromtheignitionbeforeremovingthe

obstruction.

•Cutgrassslopescarefully.Donotstart,stop,orturn

suddenly.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasstoppedbecausethese

areascouldbehotenoughtocauseburns.

MaintenanceandStorage

•Checktheblademountingboltsfrequentlytobesure

thattheyaretightenedtospecication.

•Makesurethatallhydrauliclineconnectorsare

tightandallhydraulichosesandlinesareingood

conditionbeforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

cuttingunitstotheground.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts.Keep

everyoneaway.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean

AuthorizedToroDistributorcheckthemaximum

enginespeedwithatachometer.

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorifassistanceisdesired,contactan

AuthorizedToroDistributor.

•Tomakesureofoptimumperformanceand

continuedsafetycerticationofthemachine,use

onlygenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe

machine.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts,keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay

awayfrommovingparts,keepallguardsandshieldsin

place.

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

117–4979

1.Entanglementhazard,belt—stayawayfrommovingparts,

keepallguardsandshieldsinplace.

108-1988

1.Beltrouting

100-5622

1.Heightofcutadjustment

108-1986

1.Heightofcut

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Completionkit(soldseparately)1Installacompletionkit.

2Castorwheelassembly2Installthecastorwheelassemblies.

Liftarm,right1

Liftarm,left1

Liftcylinderpin2

Cylindercarriagebolt2

Cylinderangenut2

Installtheliftarms.

Thrustwasher4

Clevispin4

Hairpincotter2

Height-of-cutcollar2

Clevispin2

Hairpincotter2

Installthecuttingunits

5Nopartsrequired–Connectthehydraulicdrive.

6Nopartsrequired–Greasethemachine.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1

Certicateofcompliance1

DANGER

Iftheengineisstartedandthehydraulichosesare

notcorrectlyconnectedseriousinjurycouldresult.

Makesurethehydraulichosesarecorrectly

connectedorblankingplugshavebeenttedbefore

startingtheengineandengagingthecuttingunit.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingaCompletionKit

Partsneededforthisprocedure:

1Completionkit(soldseparately)

Procedure

Installoneofthefollowing62inchor72inch

completionkitstothebasedeckusingtheinstruction

providedinthekit:

•Model30648,62inchRearDischarge

•Model30306,62inchGuardian

•Model30649,72inchRearDischarge

•Model30304,72inchGuardian

InstallingtheCastorWheel

Assemblies

Partsneededforthisprocedure:

2Castorwheelassembly

Procedure

Thethrustwashers,spacers,andtensioningcapshave

beeninstalledonthecastorwheelspindlesforshipping.

1.Removethetensioningcapsfromthespindle

shaftsandslideoffthespacersandthrustwashers

(Figure2).

Figure2

1.Tensioningcap4.Axlemountingholes

2.Spacers5.Castorwheel

3.Thrustwashers

2.Slidethespacersontothecastorspindletogetthe

desiredheight-of-cut;refertoFigure7&Figure8to

determinethecombinationsofspacersforthe

setting.Slideathrustwasherontothespindle,push

thecastorthroughthecastorarm.Installanother

thrustwasherandtheremainingspacersontothe

spindleandinstallthetensioningcaptosecurethe

assembly(Figure2).

InstallingtheLiftArms

Partsneededforthisprocedure:

1Liftarm,right

1Liftarm,left

2Liftcylinderpin

2Cylindercarriagebolt

2Cylinderangenut

Procedure

1.Releasethecabletiesthatareholdingupthetraction

unitliftcylindersandlowerittotheoor.

2.Openandraisethetractionunit’soperatorplatform.

3.Fromundertheraisedoperatorplatform,remove

thenutsandcarriageboltsthatsecuretheliftarm

pivotpinstothetractionunitandremovetheLH

andRHliftarmpivotpins(Figure3).

g017949

678

Figure3

1.Cylindercarriagebolt5.RHliftarm

2.Liftcylinderpin6.Liftarmcarriagebolt

3.Cylinderangenut7.Liftarmpivotpin

4.LHliftarm8.Liftarmnut

4.Mounttheliftarmstothetractionunitwiththe

bendspositionedoutwards,andsecureitusingthe

previouslyremovedliftarmpivotpins,carriagebolts,

andnuts(Figure3).

5.Raiseandsecuretheliftarms.

6.Turnonthetractionunit’signitionandmovethe

cuttingunittotheoatposition.

7.Securetheliftcylinderstotheliftarmsusingthe

suppliedliftcylinderpins,carriagebolts,andnuts

(Figure3).

8.Turnoffthetractionunit,andlowerandsecurethe

operatorplatform.

InstallingtheCuttingUniton

theLiftArms

Partsneededforthisprocedure:

4Thrustwasher

4Clevispin

2Hairpincotter

2Height-of-cutcollar

2Clevispin

2Hairpincotter

Procedure

1.Movethecuttingunitintopositioninfrontofthe

tractionunit.

2.Turnonthetractionunit’signitionandmovethe

cuttingunittotheoatposition.Pushaliftarm

downuntiltheholesintheliftarmlineupwiththe

holesinthecastorarmbracketandtheheightofcut

rodcanbeinsertedintotheliftarmpads(Figure4).

3.Securetheliftarmtothecastorarmwith2thrust

washers,aclevispinandahairpincotter.Position

thethrustwashersbetweentheliftarmandthecastor

armbracket(Figure4).Insertendofcotterpininto

theslotinthecastorarmtabtoretaincotterpin.

4.Repeattheprocedureontheoppositeliftarm.

5.Startthetractionunitandraisethecuttingunit.

6.Pushdownontherearofthecuttingunitandinsert

theheightofcutrodsthroughtheliftarmpads.

7.Installtheheightofcutcollarsontotheheightof

cutrodsandsecurewiththeclevispinsandhairpin

cotters(Figure4).

8.Lowerthedeckandswitchthetractionunitignition

switchtotheoffposition.

g017950

Figure4

1.Liftarm6.Clevispin

2.Castorarmbracket7.Hairpincotter

3.Height-of-cutrod8.Height-of-cutcollar

4.Liftarmpads9.Clevispin

5.Thrustwashers10.Hairpincotter

ConnectingtheHydraulic

Drive

NoPartsRequired

Procedure

Important:Foryoursafetythecuttervalveelectrical

connectorhasbeendisconnectedtodisablethe

operationofthecutterdrive.Reconnectthe

electricalconnectoronceallhoselineconnections

havebeenmadecorrectly.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Makesureallhydraulicuidhosesandlinesare

ingoodconditionandallhydraulicconnections

andttingaretightbeforeapplyingpressureto

thehydraulicsystem.

•Keepyourbodyandhandsawayfrompin

holeleaksornozzlesthatejecthighpressure

hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

system.

•Seekimmediatemedicalattentionifuidis

injectedintotheskin.

Note:Somehydraulicuidlossmayoccur.

1.Turnoffthecutters,lowerthecuttingunits,stopthe

engine,engagetheparkingbreak,andremovethe

ignitionkey.

2.Cleantheareasaroundthehydraulicportsandthe

hydraulichoselineends(Figure5).

g017951

Figure5

1.Cap5/8,blanking4.Drainport(tocuttervalve

teeonCDport)

2.Cap3/8,blanking5.Returnport(tocuttervalve

M2port)

3.Cableties6.Pressureport(fromcutter

valveM1port)

3.Identifythe3hydraulichoselinesandports.Referto

Figure5foreachhose’sappropriateport.Perform

thefollowingprocessforeachconnection:

A.Removethehoselineendplug.

B.Removetheportcap.

C.Connectthehosetotheport.

D.Tighteneachhoseconnection.

4.Ensurethatallhosesarecorrectlyrouted,

connectionscleaned,andhoselinestightened.

Retainthehoseplugsandportcapsforfutureuse.

5.Usethecabletiesprovidedtosecurethehoselines.

6.Raisethetractionunit’soperatorplatform,and

connectthecuttervalveelectricalconnector

(Figure6).

g017952

Figure6

7.Checktheuidlevels,securethetractionunit’s

operatorplatform,andverifythatthecutterdeck

isworkingcorrectly.

GreasingtheMachine

NoPartsRequired

Procedure

Beforeoperatingthemachine,itmustbegreased

toensureproperlubricatingcharacteristics;referto

GreasingtheBearingsandBushings.Failuretoproperly

greasethemachinewillresultinprematurefailureof

criticalparts.

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