Toro 71197 WHEEL HORSE Handbuch

The TORO Company – 1998

FORM NO. 3321–929

SET-UP

INSTRUCTIONS

MODEL NO. 71197 – 9900001 & UP

WHEEL HORSELAWN TRACTOR

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

DESCRIPTION QTY. USE

Front Wheel

Shim Washer (as required)

Flat Washer

Cotter Pin

Hub Cap

Install front wheels.

Spacer (on axle)

Shim Washer (as required)

Rear Wheel

Square Key

Flat Washer

E-ring

Hub Cap

Install rear wheels.

Steering Wheel

Spirol Pin

1Install steering wheel.

Seat

Knob

Flat Washer

Wire Clip (on seat pan)

Instal the seat.

Bolt 1/4–20 x 3/4”

Wing nut

2Install battery cables.

Spring Hook 1 Used to install lift assist spring.

Key 2 Use in ignition and “key Choice” switches.

Set-Up Instructions

DESCRIPTION USEQTY.

Operator’s Manual

Engine Operator’s Manual

Safety Booklet

Safety Video

Read and watch before operating tractor.

Registration Card 1 Fill out and mail the card.

Install Front Wheels

Note: If wheels are already installed, refer to

Check Tire Pressure (below).

1. Install shim washers onto axle.

2. Install wheel onto axle with valve stem out.

3. Slide the flat washer onto the axle. Insert cotter

pin through the axle and bend the ends of the pin

apart (Fig. 1). If cotter pin does not fit, remove

shim washer(s) as required.

4. Push the hub cap (Fig. 1) onto the end of the

axle.

Figure 1

1. Flat washer

2. Cotter pin 3. Hub cap

5. Repeat steps 1–4 on opposite side.

6. Grease the wheel bearings until grease comes out

of bearing seal area.

Install Rear Wheels

1. Grease the axle to prevent corrosion.

2. Slide spacer then wheel, with valve stem to the

outside, onto axle (Fig. 2).

3. Slide key into keyway of axle and wheel hub

(Fig. 2).

4. Slide shim washer(s) onto axle.

5. Slide washer onto axle and secure with E-ring

(Fig. 2). If E-ring does not fit, remove shim

washer(s) as required.

6. Press hub cap over washer (Fig. 2).

1779

Figure 2

1. Axle

2. Spacer

3. Wheel

4. Key

5. Washer

6. E-rung

7. Cap

Set-Up Instructions

Check Tire Pressure

Check front and rear tires for proper inflation. Refer

to the Operator’s Manual, Maintenance Section under

Tire Pressure for recommended inflation pressure.

Install Steering Wheel

1. Move front wheels straight ahead.

2. Slide the steering wheel over shaft. Line up the

hole in the steering wheel with the hole in the

shaft (Fig. 3). From the seat you should be able

to read the brand logo on the steering wheel.

3. To align the holes, insert a punch or long nail

partially through the holes in the steering wheel

and shaft. Then insert the spirol pin into the hole

on the opposite side.

4. Using a hammer, drive the spirol pin in until it is

flush with the outside of the steering wheel

(Fig. 3).

Figure 3

1. Steering wheel 2. Spirol pin

Install Seat

Note: If the seat is already installed, proceed

to Activate The Battery, page 4.

1. Insert seat switch wire cable through the hole in

the seat base (Fig. 4).

2. Position the seat onto the seat base by inserting

the two shoulder bolts through key hole

openings at the end of both slots (Fig. 4).

3. Thread the knob and flat washer through slot

into the rear center hole in the seat (Fig. 4).

Adjust the seat and tighten the knob.

4. Push the seat switch connector fully into the

wire harness connector (Fig. 4).

5. Secure the seat switch wire cable to seat base

with wire clip (Fig. 4).

Note: Check seat switch wire routing, it must

not be pinched in seat brackets.

2364

Figure 4

1. Seat

2. Wire and connector

3. Shoulder bolts

4. Knob and flat washer

5. Wire clip

6. Connectors

Set-Up Instructions

Activate the Battery

Bulk electrolyte with 1.260 specific gravity must be

purchased from a local battery supply outlet.

1. Remove the battery and battery box from the

tractor: refer to Operator’s Manual, Removing

the Battery.

IMPORTANT: Be careful not to damage the

long vent tube when removing the battery

box.

POTENTIAL HAZARD

•Battery electrolyte contains sulfuric acid

which is a deadly poison and it causes

severe burns.

WHAT CAN HAPPEN

•If you carelessly drink electrolyte you could

die or if it gets onto your skin you will be

burned.

HOW TO AVOID THE HAZARD

•Do not drink electrolyte and avoid contact

with skin, eyes or clothing. Wear safety

glasses to shield your eyes and rubber

gloves to protect your hands.

•Fill the battery where clean water is always

available for flushing the skin.

•Follow all instructions and comply with all

safety messages on the electrolyte container.

2. Unscrew six filler caps from the battery. Slowly

pour electrolyte into each cell until the level is

up to the “UPPER” line on the battery case

(Fig. 5).

Figure 5

1. Filler caps

2. Electrolyte 3. Upper line

3. Leave the filler caps off and connect a 3 to 4

amp battery charger to the battery posts (Fig. 6).

Charge the battery at a rate of 4 amperes or less

for 4 hours (12 volts).

Figure 6

1. Positive post

2. Negative post 3. Charger red (+) wire

4. Charger black (–) wire

Set-Up Instructions

POTENTIAL HAZARD

•Charging battery produces gasses.

WHAT CAN HAPPEN

•Battery gasses can explode.

HOW TO AVOID THE HAZARD

•Keep cigarettes, sparks and flames away

from battery.

4. When the battery is fully charged, disconnect the

charger from the electrical outlet and from the

negative and positive battery posts (Fig. 6).

5. Slowly pour electrolyte into each cell until the

level is once again up to the “UPPER” line on

the battery case (Fig. 5).

6. Install the battery and battery box in the tractor:

refer to the Operator’s Manual, Installing the

Battery.

Fill Crankcase with Oil

The tractor is shipped from the factory without oil in

the engine crankcase: refer to the Operator’s Manual,

Engine Oil Specifications for oil type, viscosity, and

crankcase capacity. Only add about 80% of the

specified amount of oil. Then check the oil level and

add only enough oil to raise the level to the “FULL”

mark on the dipstick.

Lubricate the Tractor

Refer to the Operator’s Manual, Greasing and

Lubrication.

Insert Keys into Ignition and

“Key Choice” Switches

The “Key Choice” switch is located on the seat

bracket in front of and below the seat. Refer to

Operator’s Manual, Operation Section.

Check Safety System

Refer to the Operator’s Manual, Checking Safety

System.

Set-Up Instructions

Purge Hydro Transaxle

During handling and shipping air can be introduced

into the hydro transaxle. To achieve proper

performance all trapped air must be removed.

1. Place tractor on a flat level surface.

2. Place the drive control, under rear frame. to the

“Push” position (Fig. 7).

21791

Figure 7

1. Operate position 2. Push position

3. Run engine at a low idle and move traction

control pedal forward for five (5) seconds then

reverse for five (5) seconds. Repeat three (3)

times.

4. Place the drive control in the “Operate” position

(Fig. 7). Drive the tractor forward then reverse

approximately five (5) feet. Repeat three (3)

times.

Check Hydro Neutral Position

Adjustment is required if the tractor creeps without

the traction control pedal being depressed.

1. Run engine at a low idle and move traction

control pedal forward, then release. Move

traction control pedal reverse, then release. If the

tractor creeps adjust as follows:

2. Raise the rear wheels off the ground and support

with jackstands.

3. Loosen locknut securing adjustment (Fig. 8).

4. Move adjustment stud up or down until creep is

minimized (Fig. 8). There may still be some

wheel rotation with wheels off the ground.

5. Tighten the locknut (Fig. 8). Move the traction

control pedal forward and reverse and allow it to

center. Verify that there is no creep with the

wheels on the ground.

1673

Figure 8

1. Locknut

2. Stop

Set-Up Instructions

Check Traction Control Pedal

After adjusting the hydro neutral position it is

necessary to check the traction control pedal travel.

While pressing the control pedal full forward and full

reverse it must not contact the footrest pad before

hitting the stop(s) at the transaxle (Fig. 8).

1. If contact is made with the foot pad, before

hitting stop(s) on transaxle (Fig. 8), in either

forward or reverse directions, adjustment is

required.

2. Loosen the capscrews below the right footrest.

Slide the pedal in the slots away from the

direction that made contact with the footrest

(Fig. 9).

3. Tighten capscrews and recheck traction control

pedal for contact with stop(s) on transaxle and

footrest.

Figure 9

1. Traction control pedal 2. Adjusting capscrews

Test Drive the Tractor

Make sure all electrical and mechanical systems are

operating properly.

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