Toro GREENSMASTER 3000-D Bedienungsanleitung

To achieve maximum safety, optimum performance,

and to gain knowledge of the machine, it is essen-

tial that you or any other operator of the machine

read and understand the contents of this manual

before starting the engine. Pay particular attention

to the instructions highlighted by the triangu-

lar safety alert symbol. Failure to comply

with the safety instructions may result in

personal injury.

OPERATOR'S

MANUAL

FORM NO. 3318-341 GB Rev A

MODEL. 04375—50001 AND UP

GREENSMASTER® 3000-D

Table o Contents

This operator's manual has instructions on safety, operation, and maintenance.

This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION

identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that

follows. “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product infor-

mation worthy of special attention.

IDENTIFICATION AND ORDERING

MODEL AND SERIAL NUMBER

The model and serial number for the traction unit is on a plate that is mounted on the left front frame member. The

model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit.

Use model and serial number in all correspondence and when ordering parts.

To order replacement parts from an authorized TORO Distributor, supply the following information:

1. Model and serial numbers of the machine.

2. Part number, description and quantity of parts desired.

NOTE: Do not order by reference number if a parts catalog is being used; use the part number.

Pag

Saf ty 3

Sp cifications 9

B for Op rating 10

Controls 13

First-Tim Op ration 16

Op rating 20

Maint nanc 22

Sa ety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other

people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment

is to be used and remove all objects which may

be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the

engine is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

are of spillage and avoid creating any source

of ignition until petrol vapors have dissipat-

ed.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can col-

lect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going up or

downhill;

• engage the clutch slowly, and always keep the

machine in gear, especially when travailing

downhill;

• machine speeds should be kept low on slopes

and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope, unless

the lawn mower is designed for this purpose.

6. Use care when pulling loads or using heavy equip-

ment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when reversing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook.

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct discharge

of material toward bystanders nor allow anyone

near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective devices

in place.

11. Do not change the engine governor settings or over-

speed the engine. Operating the engine at excessive

speeds may increase the hazard of personal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when transport-

ing or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s

position.

• before clearing blockages;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equipment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff valve,

turn the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or dete-

rioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to pre-

Safety

vent entrapment of the fingers between moving

blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a posi-

tive mechanical lock is used.

Safety

Symbol Glossary

Caustic liquids,

chemical burns to

ingers or hand

Poisonous

umes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

luid, injection

into body

High pressure

spray, erosion o

lesh

High pressure

spray, erosion o

lesh

Crushing o

ingers

or hand,

orce

applied rom

above

Crushing o

toes or oot, orce

applied rom above

Crushing o

whole body,

applied rom

above

Crushing o

torso, orce

applied rom side

Crushing o ingers

or hand/, orce

applied rom side

Crushing o

whole body Crushing o

head, torso and

arms

Cutting o

ingers or hand Cutting o ootCrushing o leg,

orce applied

rom side

Cutting or

entanglement o

oot, rotating auger

Severing o

oot, rotating

knives

Severing o

ingers or hand,

impeller blade

Wait until all

machine

components have

completely stopped

be ore touching them

Severing o

ingers or hand,

engine an

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/back-

over, (relevant

machine to appear

in dashed box)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot sur aces,

burns to ingers

or hands

Hand & arm

entanglement,

belt drive

Thrown or ly-

ing objects, whole

body exposure

Thrown or

lying objects,

ace exposure

Explosion Fire or open

lame

Secure li ting

cylinder with locking

device be ore getting

in hazardous area

Stay a sa e

distance rom

the machine

Stay clear o

articulation area

while engine is

running

Do not open

or remove sa ety

shields while

engine is

running

Do not step on

loading plat orm i

PTO is connected to tractor

& engine is running

Do not step

Shut o engine

& remove key be ore

per orming mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only i the

driver’s view is not

hindered

Consult

technical manual

or proper service

procedures

Fasten seat belts Sa ety alert

triangle outline sa ety

alert symbol Read operator’s

manual

Safety

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Mal unction Start switch/

mechanism On/start O /stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume ull

Machine travel

direction,

orward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Li t point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil ilter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Safety

Transmission

ailure/mal unction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # o or-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil ilter

Hydraulic oil

ailure/mal unction Parking brake Fuel Fuel level Fuel ilter Fuel system

ailure/mal unction

Diesel uel Unleaded uel

Headlights Lock Unlock Di erential lock 4-Wheel drive Power Take-O Power Take-O ,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air ilter Engine start Engine stop

Engine ailure/

mal unction Engine rotational

speed/ requency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Power: 4-cycle, 12.7 kw liquid cooled, 3 cylinder, verti-

cal overhead valve diesel engine. Maximum governed

engine speed (no load): 2800 +0 –50 rpm.

Engine Oil Capacity: 3.8 qt (3.6 L) without filter.

Engine Oil Filter: Replaceable, full-flow, spin-on type.

Toro Part No. 67-4330. Filter capacity: 0.5L.

Air Cleaner: Heavy-duty remote.

Cooling System:

Radiator—3.3 capacity.

Expansion Tank—Remote-mounted, 0.946 L capacity.

System contains a 50/50 mix of ethylene glycol anti-

freeze and water.

Drive:

Traction—All-hydraulic drive consisting of multiple

stack pump, valve and two low-speed, high-torque gear

motors to drive the front wheels.

Cutting Units—All hydraulic drive consisting of three

gear pump sections, three valve sections and three gear

motors which drive the reels.

Power Steering: Steering valve and cylinder operated

by a separate section of the fixed displacement hydraulic

gear pump.

Hydraulic Filter: 10-micron, cartridge type with 5,838

cm2filter area for extra long life.

Hydraulic Oil Reservoir: 17 l capacity with internal

baffle to promote cooling. Fluid used: Mobil DTE 26 or

Shell Tellus 68. Red Dye added to the oil.

Fuel Tank: 28.4 l capacity.

Fuel System: Includes a fuel filter/water separator and

12-volt electric (transistor type) fuel pump with replace-

able fuel filter.

Electrical & Instrumentation: Has ammeter, hour

meter, coolant temperature gauge and 4-bank warning

lamp cluster. The electrical system has a 40-amp alter-

nator, a 40-Amp self-resetting circuit breaker for glow

circuit protection and 15-amp circuit breaker on the con-

trol panel. The panel is removeable for easy access to

electrical components.

Interlock Switches: Prevent engine starting if the shift

selector, or mow/lift systems are engaged. They stop the

engine if you leave seat when either the traction selector

or mow/lift pedal is engaged.

Controls: Hand-operated ignition switch, throttle, gear

selector and steering control arm quick-adjust lever.

Foot operated traction drive. Brakes and mow/lift pedal.

Seat Adjustment: 10.1 cm forward and rearward. Can

be adjusted to achieve an additional 64 mm.

Brakes: 15.2 cm drum-type mechanical with rack and

pawl lock for parking.

Tire Pressure: Front—55–82 kPa. Rear—55–103 kPa.

Wheel Bearings: Drive Wheels—Needle provided in

wheel motors. Rear Caster Wheel—Timken tapered

roller.

General Specifications:

Width of Cut—59 in. (149 cm).

Wheel Tread—49–1/2 in. (125 cm).

Wheel Base—49 in. (124 cm).

Overall Length—91 in. (231 cm).

Overall Width—69-3/4 in. (177 cm).

Overall Height—50-1/4 in. (127 cm).

Net Weight (Wet)—1,233 lb (559 kg).

Shipping Weight—1,478 lb (670 kg).

Speeds @ 2800 engine rpm

1st—3.8 mph (6.1 km/hr).

2nd— 7.4 mph (11.9 km/hr).

Rev.— 1.9 mph (3.1 km/hr).

Engine Idle Speed—1700 rpm. +50 –0

Reels—1940 rpm.

Clip—(8-blade cutting unit.) 0.25 in. (6.3 mm).

Battery—12 volt, BCI group size 26, maintenance

free with 530 cranking amps at –18° C.

Speci ications

Before Operating

ADD ENGINE OIL

1. Move the machine to a level surface, stop the

engine and set the parking brake. Unlatch and

open the hood (Fig. 2).

Figure 1

1. Engin hood latch 4. Expansion tank cap

2. Engin hood 5. Fill marks

3. Radiator cap

2. Remove the dipstick from the left front of the

engine, wipe the end with a clean rag and insert it

fully into the dipstick tube (Fig. 1). Remove the

dipstick and check the oil level. If the oil level is

low, go to step 3. If the oil level is up to the FULL

mark on the dipstick, insert the dipstick and close

and latch the hood. Continue with the pre-operat-

ing procedures.

3. If the oil level is low, unscrew the oil fill cap from

the top of the engine (Fig. 1). Add a small quantity

of a high-quality SAE 30 or 10W-30 detergent oil

having the American Petroleum Institute—API—

”service classification” CD and recheck the dipstick

level. Continue until the oil level is up to the

FULL mark on the dipstick. Do not overfill.

Figure 2

1. Oil dipstick 2. Oil fill hol

IMPORTANT: Check the oil level every 5 operating

hours or daily. Change the oil after every 50 hours

operation and change the filter after every 100 hours.

4. Install and tighten the oil fill cap and insert the dip-

Be ore Operating

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