Toro Greensmaster 3150 Bedienungsanleitung

(Model 04358)

Part No. 12191SL

Service Manual

GreensmasterR3150

Preface

The purpose of this publication is to provide the service

technician with information for troubleshooting, testing

and repair of major systems and components on the

Greensmaster 3150 (Model 04358).

REFER TO THE TRACTION UNIT AND CUTTING

UNIT OPERATOR’S MANUALS FOR OPERATING,

MAINTENANCE AND ADJUSTMENT INSTRUC-

TIONS. For reference, insert a copy of the Operator’s

Manuals and Parts Catalogs for your machine into

Chapter 2 of this service manual. Additional copies of

theOperator’sManualsandPartsCatalogareavailable

on the internet at www.Toro.com.

TheToroCompanyreservesthe righttochangeproduct

specifications or this publication without notice.

This safety symbol means DANGER, WARNING

or CAUTION, PERSONAL SAFETY INSTRUC-

TION. When you see this symbol, carefully read

the instructions that follow. Failure to obey the

instructions may result in personal injury.

NOTE: ANOTE will give general information about the

correct operation, maintenance, service, testing or re-

pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portant instructionswhichmustbefollowedtopre-

vent damage to systems or components on the

machine.

EThe Toro Company -- 2012

Greensmaster 3150

This page is intentionally blank.

Greensmaster 3150

Table Of Contents

Chapter 1 -- Safety

Safety Instructions 1 -- 2..........................

Jacking Instructions 1 -- 5.........................

Safety and Instruction Decals 1 -- 5................

Chapter 2 -- Product Records and Maintenance

Product Records 2 -- 1...........................

Maintenance 2 -- 1...............................

Equivalents and Conversions 2 -- 2................

Torque Specifications 2 -- 3.......................

Chapter 3 -- Engine

General Information 3 -- 2........................

Specifications 3 -- 3..............................

Service and Repairs 3 -- 4........................

BRIGGS & STRATTON VANGUARD V-TWIN OHV

REPAIR MANUAL

Chapter 4 -- Hydraulic System

Specifications 4 -- 2..............................

General Information 4 -- 3........................

Hydraulic Schematic 4 -- 8........................

Hydraulic Flow Diagrams 4 -- 10...................

Special Tools 4 -- 18.............................

Troubleshooting 4 -- 21...........................

Testing 4 -- 26...................................

Adjustments 4 -- 49..............................

Service and Repairs 4 -- 50.......................

EATON, MEDIUM DUTY PISTON PUMP, REPAIR IN-

FORMATION, MODEL 70160 VARIABLE DIS-

PLACEMENT PISTON PUMP

PARKER TORQMOTORTM SERVICE PROCEDURE

(TC, TB, TE, TJ, TF, TG, TH and TL SERIES)

SAUER/DANFOSS STEERING UNIT TYPE OSPM

SERVICE MANUAL

Chapter 5 -- Electrical System

General Information 5 -- 2........................

Special Tools 5 -- 3..............................

Turf Guardian Leak Detector

System Operation 5 -- 5........................

Troubleshooting 5 -- 6............................

Electrical System Quick Checks 5 -- 11.............

Component Testing 5 -- 12........................

Service and Repairs 5 -- 28.......................

Chapter 6 -- Chassis

Specifications 6 -- 2..............................

General Information 6 -- 3........................

Special Tools 6 -- 3..............................

Service and Repairs 6 -- 4........................

Chapter 7 -- DPA Cutting Units

Specifications 7 -- 2..............................

General Information 7 -- 3........................

Special Tools 7 -- 4..............................

Factors That Can Affect Cutting Performance 7 -- 6..

Set Up and Adjustments 7 -- 10....................

Service and Repairs 7 -- 12.......................

Chapter 8 -- Groomer

Specifications 8 -- 2..............................

General Information 8 -- 3........................

Troubleshooting 8 -- 4............................

Adjustments 8 -- 6...............................

Service and Repairs 8 -- 7........................

Chapter 9 -- Foldout Drawings

Hydraulic Schematic 9 -- 3........................

Electrical Schematic 9 -- 4........................

Electrical Circuit Diagrams 9 -- 5...................

Wire Harness Drawings 9 -- 12....................

Product Records

and Maintenance

Engine

Hydraulic

System

Electrical

System

ChassisGroomer

Foldout

Drawings

SafetyDPA Cutting

Units

Greensmaster 3150

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Greensmaster 3150 Page 1 -- 1 Safety

Chapter 1

Safety

Table of Contents

SAFETY INSTRUCTIONS 2......................

Before Operating 2............................

While Operating 3............................

Maintenance and Service 4....................

JACKING INSTRUCTIONS 5.....................

SAFETY AND INSTRUCTION DECALS 5..........

Safety

Greensmaster 3150Page 1 -- 2Safety

Safety Instructions

The Greensmaster 3150 was tested and certified by

Toroforcompliancewithnationalandinternationalstan-

dards as specified in the Operator’s Manual. Although

hazard control and accident prevention partiallyare de-

pendent upon the design and configuration of the ma-

chine, these factors are also dependent upon the

awareness, concern and proper training of the person-

nel involved in the operation, transport, maintenance

and storage of the machine. Improper use or mainte-

nance of the machine can result in injury or death.

WARNING

Toreducethepotentialforinjuryordeath,comply

with the following safety instructions.

Before Operating

1. Readand understandthe contentsoftheOperator’s

Manual before starting and operating the machine. Be-

come familiar with all controls and know how to stop

quickly. Copies of the Operator’s Manual are available

on the internet at www.Toro.com.

2. Never allow children to operate the machine. Never

allow adults to operate it without proper instructions.

3. Become familiar with the controls and know how to

stop the engine quickly.

4. Keep all shields, safety devices and decals in place.

Ifa shield,safety deviceor decalisdefective,illegibleor

damaged: repair or replace it before operating the ma-

chine.

5. Always wear substantial shoes. Do not operate ma-

chine while wearing sandals, tennis shoes or sneakers.

Donotwearloosefittingclothingwhichcouldgetcaught

in moving parts and cause personal injury.

6. Wearing safety glasses, safety shoes, long pants

and a helmet is advisable and required by some local

safety and insurance regulations.

7. Make sure work area is clear of objects which might

be picked up and thrown by the reels.

8. Do not carry passengers on the machine. Keep ev-

eryone, especially children and pets, away from the

areas of operation.

9. Gasoline(fuel)ishighlyflammable;handleitcareful-

ly.

A. Store fuel in containers specifically designed for

this purpose.

B. Add fuel before starting the engine. Never re-

movethecapofthefueltankoraddfuelwhiletheen-

gine is running or when the engine is hot.

C. Refuel outdoors only and do not smoke while

refuelling.

D. Fillfueltanktoalevelnohigherthantothebottom

of fuel tank filler neck. Do not overfill.

E. Replaceallfueltanksandcontainercapssecure-

ly.

F. If fuel is spilled, do not attempt to start the engine

butmovethemachineawayfromtheareaofspillage

andavoidcreatinganysourceofignitionuntilfuelva-

pors have dissipated.

G. Wipe up any spilled fuel.

Greensmaster 3150 Page 1 -- 3 Safety

While Operating

1. Donotruntheengineinaconfinedareawithoutade-

quate ventilation. Exhaust fumes are hazardous and

couldbedeadly.

2. Sit on the seat when starting and operating the ma-

chine.

3. Check the safety interlock switch daily for properop-

eration; see Verify Interlock System Operation in Chap-

ter 5 -- Electrical System. Replace any malfunctioning

switches before operating the machine.

4. To start the engine:

A. Sitontheseat,makesurecuttingunits aredisen-

gaged.

B. Verify that functional control lever is in neutral.

C. Verify that parking brake is set.

D. Proceed to start engine.

5. Using the machine demands attention. To prevent

loss of machine control:

A. Mow only in daylight or when there is good artifi-

cial light.

B. Watch for holes or other hidden hazards.

C. Do not drive close to sand traps, ditches, creeks

or other hazards.

D. Reduce speed when making sharp turns. Avoid

sudden stops and starts.

E. Before backing up, look to the rear to be sure no

one is behind the machine.

F. Watchoutfortrafficwhen nearor crossingroads.

Always yield the right--of--way.

G. Apply the service brakes when going downhill to

keep forward speed slow and to maintain control of

the machine.

6. Keep hands, feet and clothing away from moving

parts and the reel discharge area. The grass baskets

must be in place during operation of the reels or thatch-

ersformaximumsafety.Shuttheengineoffbeforeemp-

tying the baskets.

7. Wearappropriateclothingincludingsubstantialfoot-

wear, hard hat, safety glasses and ear protection.

8. Raise the cutting units when driving from one work

area to another.

9. Do not touch engine, muffler or exhaust pipe while

engine is running or soon after it is stopped because

these areas could be hot enough to cause burns.

10.If a cutting unit strikes a solid object or vibrates ab-

normally, stop immediately, turn engine off, wait for all

motion to stop and inspectfor damage. Adamaged reel

or bedknife must be repaired or replaced before opera-

tion is continued.

11.Before getting off the seat:

A. Make sure cutting units are disengaged.

B. Verify that functional control lever is in neutral.

C. Set the parking brake.

D. Stop the engine and remove key from ignition

switch.

12.Traverse slopes carefully. Do not start or stop sud-

denly when traveling uphill or downhill.

13.Operator must be skilled and trained in how to drive

on hillsides. Avoidwet slopes. Failure to use caution on

slopes or hills may cause loss of control and vehicle to

tip or roll possibly resulting in personal injury or death.

14.If engine stalls or loses headway and cannot make

it to the top of a slope, do not turn machine around. Al-

ways back slowly straight down the slope.

15.DON’T TAKE AN INJURY RISK! Whenapersonor

pet appears unexpectedly in or near the mowing area,

STOP MOWING. Careless operation, combined with

terrain angles, ricochets or improperly positioned

guardscanleadtothrownobjectinjuries.Donotresume

mowing until area is cleared.

16.Whenever machine is left unattended, make sure

cutting units are fully raised and reels are not spinning,

key is removed from ignition switch and parking brake

is set.

Safety

Greensmaster 3150Page 1 -- 4Safety

Maintenance and Service

1. Before servicing or making adjustments to the ma-

chine, stop the engine, remove key from switch to pre-

vent accidental starting of the engine.

2. Be sure entire machine is in good operating condi-

tion. Keep all nuts, bolts, screws and hydraulic fittings

tight.

3. Make sure all hydraulic line connectors are tight,and

all hydraulic hoses and lines are in good condition be-

fore applying pressure to the system.

4. Keep body and hands away from pin hole leaks or

nozzles that eject hydraulic fluid under high pressure.

Use paper or cardboard, not hands, to search for leaks.

Hydraulic fluid escaping under pressure can have suffi-

cient force to penetrate skin and do serious damage. If

fluidisejectedintotheskinitmustbesurgicallyremoved

within a few hours by a doctor familiar with this form of

injury or gangrene may result.

5. Before disconnecting or performing any work on the

hydraulic system, all pressure in system must be re-

lievedbystoppingengineandloweringcuttingunitsand

attachments to the ground.

6. Toreducepotentialfirehazard,keeptheenginearea

free of excessive grease, grass, leaves and accumula-

tion of dirt. Never wash a warm engine or electrical con-

nections with water.

7. Check allfuel lines for tightness and wear on aregu-

lar basis. Tighten or repair fuel lines as needed.

8. If the engine must be running to perform a mainte-

nance adjustment, keep hands, feet, clothing and any

other parts of the body away from the cutting units, at-

tachmentsandanymoving parts. Keepeveryoneaway.

9. Do not overspeed the engine by changing governor

settings.Toassuresafetyandaccuracy,haveanAutho-

rized Toro Distributor check maximum engine speed

with a tachometer. Maximum governed engine speed

should be 2850 + 50 RPM.

10.Enginemustbeshutoffbeforecheckingoiloradding

oil to the crankcase.

11.If major repairs are ever needed or if assistance is

desired, contact your Authorized Toro Distributor.

12.At the time of manufacture, the machine conformed

tothesafetystandardsforriding mowers. To assure op-

timumperformanceandcontinuedsafetycertificationof

the machine, use genuine Toro replacement parts and

accessories.Replacementpartsandaccessoriesmade

by other manufacturers may result in non-conformance

with the safety standards and the warranty may be

voided.

13.When changing attachments, tires or performing

other service, use correct blocks, hoists and jacks.

Make sure machine is parkedonasolidlevelsurface

suchasaconcretefloor.Priortoraisingthemachine,re-

move any attachments that may interfere with the safe

and proper raising of the machine. Always chock or

block wheels. Use appropriate jack stands to support

the raised machine. If the machine is not properly sup-

ported by jack stands, the machine may move or fall,

which may result in personal injury.

Greensmaster 3150 Page 1 -- 5 Safety

Jacking Instructions

CAUTION

When changing attachments, tires or perform-

ing other service, use correct jacks and sup-

ports. Make sure machine is parked on a solid,

level surface such as a concrete floor. Prior to

raising machine, remove any attachments that

may interfere with the safe and proper raising of

themachine.Alwayschockorblockwheels.Use

jack stands to support the raised machine.If the

machine is not properly supported by jack

stands, the machine may move or fall, which

may result in personal injury.

Front End Jacking

1. Apply parking brake and chock rear tire to prevent

the machine from moving. Make sure that cutting units

are fully lowered.

2. Position jack securely under the frame jacking point:

A. The left side jacking point is the frame channel

under the step behind the LH front wheel.

B. The right side jacking point is the ROPS support

bracket behind the RH front wheel (Fig. 1).

3. Jack front of machine off the ground.

4. Position appropriate jack stands under the frame as

close to the wheel as possible to support the machine.

Rear End Jacking

1. Applyparkingbrakeandchockbothfronttirestopre-

vent the machine from moving. Make sure that cutting

units are fully lowered.

2. Place jack securely below the rear castor fork.

3. Jack rear of machine off the ground.

4. Position appropriate jack stands under the frame to

support the machine.

1. ROPS support bracket

Figure 1

Safety and Instruction Decals

Numerous safety and instruction decals are affixed to

the traction unit and the cutting units of the Greensmas-

ter 3150. If any decal becomes illegible or damaged, in-

stall a new decal. Part numbers are listed in your Parts

CatalogandOperator’sManual.Orderreplacementde-

cals from your Authorized Toro Distributor.

Safety

Greensmaster 3150Page 1 -- 6Safety

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