Toro Greensmaster 3000 Series Bedienungsanleitung

Operator’s Manual

English (EN, GB)

Form No. 3328–789 Rev. A

8 and 11 Blade DPA Reel Mowers

Greensmaster3000 Series

Model No. 04610—Serial No. 230000001 and Up

Model No. 04611—Serial No. 230000001 and Up

Printed in the USA

2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Specifications 3. . . . . . . . . . . . . . . . . . . . .

Optional Equipment 4. . . . . . . . . . . . . . . . . . . . . . .

Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts Chart 5. . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting the Bedknife to the Reel 7. . . . . . . . . . . .

Adjusting the Rear Roller 7. . . . . . . . . . . . . . . . . . .

Adjusting the Height of Cut 8. . . . . . . . . . . . . . . . .

Adjusting the Cut-Off Bar 9. . . . . . . . . . . . . . . . . .

Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cutting Unit Characteristics 10. . . . . . . . . . . . . . . . .

Daily Adjustments of Cutting Unit 10. . . . . . . . . . . .

Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing the Bedbar 10. . . . . . . . . . . . . . . . . . . . . .

Backlapping the Reel 11. . . . . . . . . . . . . . . . . . . . . .

The Toro General Commercial Products Warranty 12. .

Introduction

Read this manual carefully to learn how to operate and

maintain your product properly. The information in this

manual can help you and others avoid injury and product

damage. Although Toro designs and produces safe

products, you are responsible for operating the product

properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model and

serial numbers of your product ready. Figure 1 illustrates

the location of the model and serial numbers on the

product.

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. Danger, Warning, and Caution are

signal words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if you do not follow the recommended

precautions.

Warning signals a hazard that may cause serious injury or

death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate

injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important calls attention to special mechanical

information and Note: emphasizes general information

worthy of special attention.

Specifications

General Specifications

Tractors These cutting units will mount on the Greensmaster 3000, Greensmaster 3000–D,

Greensmaster 3050, Greensmaster 3100, Greensmaster 3150, and

Greensmaster 3250–D.

Height of Cut Cutting height is adjusted on the front roller by two vertical screws and held by two

locking capscrews.

Height Of Cut Range Standard bench height of cut range is .062 inch (1.6 mm) to .375 inches (9.5 mm).

Bench height of cut range with the High Height of Cut Kit installed is .285 inch

(7 mm) to 1 inch (25 mm). Effective HOC may vary depending on turf conditions,

type of bedknife, rollers and attachments installed.

Reel Weldment Reels are 5 inches (13 cm.) in diameter, 21 inches (53.3 cm.) in length. High

strength low alloy steel blades are thru hardened and impact resistant.

Reel Bearings Two double row self–aligning ball bearings, 30 +/–.1 mm inside diameter slip fit

onto reel shaft with lock nut. Additional inboard and outboard seals for added

protection. Reel position maintained by a wave washer with no adjusting nut.

Reel Drive

The reel weldment shaft is a 1.375 inch diameter tube with drive inserts

permanently pressed in both ends. A replaceable floating coupler with an internal

eight tooth spline is factory installed on the right end, and held in place by a snap

ring. The floating coupler may be moved to the other end when the cutting unit is

used on the Greensmaster 3250–D right front position.

Frame Die cast aluminum cross member with two bolt–on die–cast aluminum side plates.

Rear Roller Steel full, 2 inch (5.1 cm.) diameter with sealed bearings and through–shaft. The

rear roller has two positions, allowing user to change the cutting unit attitude and

the behind center distance of bedknife from reel center line.

Bedknife Replaceable single edged, high carbon steel bedknife is fastened to a machined

cast iron bedbar with 13 screws. Tournament bedknife is standard.

Bedknife Adjustment Dual screw adjustment to the reel; detents corresponding to .0007 inch (.018 mm)

bedknife movement for each indexed position.

Grass Shield Non–adjustable shield with adjustable cut–off bar to improve grass discharge from

reel in wet conditions.

Counterweight A cast iron weight mounted opposite to the drive motor balances the cutting unit.

Maximum Reel Speed 2200 RPM.

Weight 8 Blade 72 lb. (32 kg)

11 Blade 75 lb. (34 kg)

Optional Equipment

High Cut Bedknife Part No. 94–6392

Low Cut Bedknife Part No. 93–4264

Micro–Cut Bedknife Part No. 93–4262

Fairway Bedknife Part No. 63–8600

Full Roller (Set of three) Model No. 04620

Close–spaced Wiehle Roller

(Set of three) Model No 04621

Wide–spaced Wiehle Roller

(Set of three) Model No. 04622

Rear Wiehle Roller

(Set of three) Model No. 04424

Groomer for Greensmaster

3050/3100/3150

(Set of three)

Model No. 04630

Groomer for Greensmaster 3250

(Set of three) Model No. 04631

Powered Roller Brush for

Greensmaster 3050/3100/3150

(Set of three)

Model No. 04640

Powered Roller Brush for

Greensmaster 3250

(Set of three)

Model No. 04641

Close Wiehle Scraper Kit

(One scraper) Part No. 106–4661

Wide Wiehle Scraper Kit

(One scraper) Part No. 106–4662

Full Roller Scraper Kit

(One scraper) Part No. 106–4663

Rear Roller Scraper Kit

(One scraper) Part No. 106–2649

High Height Of Cut Kit

(One kit per cutting unit) Part No. 106–4699

5 Blade Heavy Duty Reel

(One reel weld assembly) Part No. 106–2626

Groomer Brush Assembly

(One brush) Part No. 106–2616

Note: Specifications and design subject to change without

notice.

Setup

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts Chart

Note: Use this chart as a checklist to ensure all parts necessary for assembly have been shipped. If any of these parts are

missing, total setup cannot be completed.

Description Qty. Use

Lift link (hoop) 1Mount to cutting unit

Lift link (chain link)

Mounting bracket 1

1Mount to cutting unit

Capscrews 2 Use to mount lift link to cutting unit

Ball stud 2Mount to roller

Operator’s manual 1Read before operating the machine.

Parts catalog 1

Certificate of compliance 1

Registration cards 2Fill out and return to Toro.

1. The cutting unit is shipped without a front roller. Install

the roller using the loose parts supplied with the cutting

unit and installation instructions included with the

roller.

2. Ensure that all nuts and bolts are securely fastened.

3. Install the proper lift link to match the suspension.

•Hoop link (Fig. 2) for Greensmaster 3000, 3000–D,

3050, 3100 and 3150 traction units. Install hoop link

to top of cutting unit with (2) capscrews. Torque

capscrews to 25–30 ft–lbs. (34–40 N⋅m).

Figure 2

1. Hoop link

•Chain link (Fig. 3) for Greensmaster 3250–D

traction unit. Install chain link to top of cutting unit

with mounting bracket and (2) capscrews. Torque

capscrews to 25–30 ft–lbs. (34–40 N⋅m). Large end

of link to hook on traction unit suspension.

Figure 3

1. Chain link 2. Mounting bracket

Important Whenever the cutting unit has to be tipped

to expose bedknife/reel, prop up rear of cutting unit to

make sure nuts on back end of bedbar adjusting screws are

not resting on work surface (Fig. 4).

Figure 4

1. Prop (not provided) 2. Bedknife adjusting screw

nut (2)

4. All cutting units are shipped with the counter weight

mounted to the left end and the motor mount and drive

coupler mounted to the right end of the cutting unit. To

mount the cutting unit in the right front position, on the

Greensmaster 3250–D proceed as follows:

A. Remove the 2 capscrews securing the counter

weight to the left end of the cutting unit. Remove

the counter weight (Fig. 5).

Figure 5

1. Counter weight

B. On right end of cutting unit, remove plastic plug

from bearing housing (Fig. 6).

C. Remove the 2 allen head screws securing the motor

mount to the right end of the cutting unit. Remove

the motor mount (Fig. 6).

3 2

Figure 6

1. Motor mount

2. Plastic plug 3. Allen head screw (2)

D. Remove the snap ring securing the drive coupler in

the reel tube (Fig. 7). Remove the drive coupler.

Figure 7

1. Snap ring 2. Drive coupler

E. Apply grease to the inside diameter of the drive

coupler. Install the drive coupler to the left end of

the cutting unit reel tube with a snap ring (Fig. 5).

F. Install the motor mount to the left end of the cutting

unit with the (2) allen head screws previously

removed (Fig. 6). Torque screws to 12–15 ft–lbs.

(16–20 N⋅m).

G. Install the counter weight to the right end of the

cutting unit with the screws previously removed.

Adjustments

After the cutting unit is unboxed, use the following

procedures to ensure that the cutting units are adjusted

properly.

Adjusting the Bedknife to the

Reel

Bedknife to reel adjustment is accomplished by loosening

or tightening bedbar adjusting screws, located on top of

mower.

1. Position machine on a flat, level work surface. Make

sure reel contact is removed by turning bedbar adjusting

screws counterclockwise (Fig. 8).

Figure 8

1. Bedbar adjusting screw

2. Tilt mower on back to expose bedknife and reel.

Important Make sure nuts on back end of bedbar

adjusting screws are not resting on work surface (Fig. 4).

3. At one end of reel, insert a long strip of newspaper

between reel and bedknife (Fig. 9). While slowly

rotating reel forward, turn bedbar adjusting screw

clockwise (on same end of reel, one click at a time, until

paper is pinched lightly, when inserted from the front,

parallel to the bedknife. A slight drag will be noted as

the paper is pulled.

Figure 9

Note: Each time adjusting screw is rotated one click

clockwise, bedknife moves .0007 in. closer to reel. Do not

overtighten the adjusting screws.

4. Check for light contact at other end of reel using paper

and adjust as required.

5. After adjustment is accomplished, check to see if reel

can pinch paper when inserted from the front and cut

paper when inserted at a right angle to the bedknife

(Fig. 9). It should be possible to cut paper with

minimum contact between the bedknife and the reel

blades. Should excessive reel drag be evident it will be

either necessary to backlap or regrind the cutting unit to

achieve the sharp edges needed for precision cutting

(see Toro reel sharpening manual).

Adjusting the Rear Roller

1. Adjust rear roller brackets (Fig. 10 & 11) to low or high

position depending on desired height of cut range.

•Position the spacer above the sideplate mounting

flange (factory setting) when height of cut settings

range from 1/16 to 1/4” (Fig. 10).

Figure 10

1. Spacer

2. Roller bracket 3. Sideplate mounting flange

•Position the spacer below the sideplate mounting

flange when height of cut settings range from 1/8”

to 1” (Fig. 11).

Figure 11

1. Spacer

2. Roller bracket 3. Sideplate mounting flange

2. To adjust rear roller proceed as follows:

•Raise rear of cutting unit and place a block under

bedknife.

•Remove (2) nuts securing each roller bracket and

spacer to each sideplate mounting flange.

•Lower roller and screws from sideplate mounting

flanges and spacers.

•Place spacers onto screws on roller brackets.

•Re–secure roller bracket and spacers to underside of

sideplate mounting flanges with nuts previously

removed.

3. Verify that bedknife to reel contact is correct. Tip

mower to expose front and rear rollers and bedknife.

Note: The position of the rear roller to the reel is controlled

by the machining tolerances of the assembled components

and paralleling is not required. A limited amount of

adjustment is possible by setting the cutting unit on a

surface plate and loosening the sideplate mounting

capscrews (Fig. 12). Adjust and re–tighten capscrews.

Figure 12

1. Sideplate mounting capscrews

Important Whenever the cutting unit has to be tipped

to expose bedknife/reel, prop up rear of cutting unit to

make sure nuts on back end of bedbar adjusting screws are

not resting on work surface (Fig. 4).

Adjusting the Height of Cut

Note: For heights of cut greater than .375“, the high height

of cut kit must be installed

1. Loosen locknuts securing height-of-cut arms to cutting

unit side plates (Fig. 13).

Figure 13

1. Height-of-cut arm

2. Locknut 3. Adjusting screw

2. Loosen nut on gauge bar (Fig. 14) and set adjusting

screw to desired height-of-cut. Distance between

bottom of screw head and face of bar is height-of-cut.

Figure 14

1. Gauge bar

2. Height adjusting screw 3. Nut

3. Hook screw head on cutting edge of bedknife and rest

rear end of bar on rear roller (Fig. 15).

Figure 15

4. Rotate adjusting screw until roller contacts front of

gauge bar. Adjust both ends of roller until entire roller

is parallel to the bedknife.

Important When set properly, the rear and front rollers

will contact the gauge bar and the screw will be snug

against the bedknife. This ensures that the height-of-cut is

identical at both ends of the bedknife.

5. Tighten nuts to secure adjustment. Do not overtighten

nut. Tighten enough to remove play from washer.

Note: Use the following chart to determine which bedknife

is best suited for the desired height of cut.

Recommended

Bedknife/Height of Cut Chart

Bedknife Part No. Height of Cut

Micro–cut

(Optional) 93–4262 .062–.188”

Tournament

(Standard) 93–4263 .125–.375”

Low–cut

(Optional) 93–4264 .188–1.00”

High–cut

(Optional) 94–6392 .312–1.00”

Fairway

(Optional) 63–8600 .375–1.00”

Adjusting the Cut-Off Bar

Adjust cut–off bar to assure clippings are cleanly

discharged from the reel area:

1. Loosen screws securing top bar (Fig. 16) to cutting unit.

Figure 16

1. Cut-off bar

2. Insert .060 inch feeler gauge between top of reel and

bar and tighten screws. Ensure bar and reel are equal

distance apart across complete reel.

Note: The bar is adjustable to compensate for changes in

turf conditions. The bar should be adjusted closer to reel

when turf is extremely dry. By contrast, adjust bar further

away from reel when turf conditions are wet. The bar

should be parallel to reel to ensure optimum performance

and should be adjusted whenever reel is sharpened on a reel

grinder.

Operation

Note: Determine the left and right sides of the machine

from the normal operating position.

Cutting Unit Characteristics

The dual knob bedknife-to-reel adjustment system

incorporated in this cutting unit simplifies the adjustment

procedure needed to deliver optimum mowing

performance. The precise adjustment possible with the dual

knob/bedbar design gives the necessary control to provide a

continual self-sharpening action—thus maintaining sharp

cutting edges, ensuring good quality-of-cut, and greatly

reducing the need for routine backlapping.

Daily Adjustments of Cutting

Unit

Prior to mowing each day, or as required, each cutting unit

must be checked to verify proper bedknife-to-reel contact.

This must be performed even though quality of cut is

acceptable.

1. Lower the cutting units onto a hard surface, shut off the

engine, and remove the ignition key.

2. Slowly rotate the reel in a reverse direction, listening

for reel-to-bedknife contact. If no contact is evident,

turn the bedknife adjusting knobs clockwise, one click

at a time, until light contact is felt and heard.

Note: The adjustment knobs have detents corresponding to

0.0007 in. (0.018 mm) bedknife movement for each

indexed position.

3. If excessive contact is felt, turn the bedknife adjusting

knobs counterclockwise, one click at a time until no

contact is evident. Then turn the bedknife adjusting

knobs one click at a time clockwise, until light contact

is felt and heard.

Important Light contact is preferred at all times. If

light contact is not maintained, the bedknife/reel edges will

not sufficiently self-sharpen and dull cutting edges will

result after a period of operation. If excessive contact is

maintained, bedknife/reel wear will be accelerated, uneven

wear can result, and quality of cut may be adversely

affected.

Note: As the reel blades continue to run against the

bedknife, a slight burr will appear on the front cutting edge

surface along the full length of the bedknife. If a file is

occasionally run across the front edge to remove this burr,

improved cutting can be obtained.

After extended running, a ridge will eventually develop at

both ends of the bedknife. These notches must be rounded

off or filed flush with the cutting edge of the bedknife to

ensure smooth operation.

Maintenance

Note: Determine the left and right sides of the machine

from the normal operating position.

Servicing the Bedbar

Removing the Bedbar

1. Turn bedbar adjuster screw, counterclockwise, to back

bedknife away from reel (Fig. 17).

Figure 17

1. Bedbar adjusting screw

2. Spring tension nut 3. Bedbar

2. Back out the spring tension nut, until the washer is no

longer tensioned against the bedbar (Fig. 17).

3. On each side of the machine, loosen the nut securing the

bedbar bolt (Fig. 18).

Figure 18

1. Bedbar bolt 2. Nut

4. Remove each bedbar bolt allowing bedbar to be pulled

downward and removed from machine (Fig. 18).

Account for 2 nylon and 2 stamped steel washers on

each end of bedbar (Fig. 19).

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