Toro Groundsmaster 4000 Series Bedienungsanleitung

FormNo.3458-361RevA

EULightKit

Groundsmaster®4000SeriesRotaryMower

ModelNo.31694

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedormissing.

decal140-1531

140-1531

1.Snowchute—left4.Hazardlight—off

2.Snowchute—right5.Attachment—down

3.Hazardlight—on6.Attachment—up

decal140-1623

140-1623

1.Beacon—off2.Beacon—on

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3458-361*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Disconnectthebattery.

Rightheadlight—PartNo.140-6772

(light,mount,washer,andnut)1

Leftheadlight—PartNo.140-6773

(light,mount,washer,andnut)1

Leftlightmount(Groundsmaster4000

Machines)1

Rightlightmount(Groundsmaster4000

Machines)1

Leftlightmount(Groundsmaster4100

Machines)1

Rightlightmount(Groundsmaster4100

Machines)1

Leftlightmount(machineswithacab)1

Rightlightmount(machineswithacab)1

Grommet(Groundsmaster4000

Machinesandmachineswithacab)2

Carriagebolt(1/2x5/8inch—machines

withacab)2

Carriagebolt(1/2x5/8inch—machines

withacab)2

Carriagebolt(1/4x5/8inch—machines

withacab)2

Flangelocknut(1/4inch—machines

withacab)2

Cabletie2

Assembletheheadlightstothebrackets.

4Nopartsrequired–Installtheheadlights.

ProcedureDescriptionQty.Use

Consoleharness1

Fusemountplate1

Clipnut(#10)1

Flasher1

Flangeheadscrew(#10x3/8inch)1

Cabletie1

Bracketmount2

Clipnut(1/4inch)8

Switchmount1

Multi-functionswitch1

Switchclip(thick)1

Switchclip(thin)1

Switchplug3

Rockerswitch1

Knob2

Fusecover1

Boltretainer2

Carriagebolt(1/4x2inches)4

Flangelocknuts4

Cableties2

Push-infastener2

Flange-headsscrew(1/4x3/4inch)4

Installthecontrolconsole.

Horn1

Capscrew(5/16x3/4inch)1

Flangelocknut(5/16inch)1

6Cabletie1

Installthehornandconnecttheconsole

harness.

Tape(double-faceadhesive)1

7Identityplate1

Installtheidentityplate(machinessold

inGermany).

Fuse(10A)2

Fuse(15A)1

8Relay1

Installthefuseandrelay.

ProcedureDescriptionQty.Use

Leftlighthousing1

Leftlight-housingmount1

Rightlighthousing1

Rightlight-housingmount1

Carriagebolt(1/4x5/8inch)4

Flangelocknut(1/4inch)4

Lefttaillightandlicenseplateharness1

Righttaillightharness1

Clipnut(1/4inch)4

Innermount2

Socket-headscrew(1/4x3/4inch)8

Taillight2

Phillips-headscrew(#10x1-1/4inches)4

Pivotbracket2

Capscrew(1/4x3/4inch)6

Locknut(1/4inch)6

Leftmountcover1

Rightmountcover1

Push-infasteners8

Swivel-adaptermount2

Carriagebolt(1/4x1-1/4inches)4

Flangelocknut(3/8inch)4

Installthetaillights.

Bumper1

Spacer1

Flange-headlocknut(1/4inch)1

Slowmovingvehiclemount1

Speeddecal3

Nutclip(#10)2

License-platelight1

Socket-headscrews(#10x3/4inch)2

Installthelicenseplateandsidedecals.

11Nopartsrequired–Connectthetaillightharnesses.

12Nopartsrequired–Connectthebatterycables.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurfaceandlower

thecuttingunits.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

g351500

Figure1

DisconnectingtheBattery

NoPartsRequired

Procedure

1.Openthebatterycoveronthesideoftheshroud

(Figure2).

Note:Pressdownontheatsurfaceabovethe

batterycovertoeasetheremovalofthecover.

g020758

Figure2

1.Batterycover2.Pressdownhere.

2.Disconnectthenegative(black)batterycable.

g020451

Figure3

1.Battery

3.Sliptherubberbootoffthepositiveterminal,and

disconnectthecable.

AssemblingtheHeadlights

totheBrackets

Partsneededforthisprocedure:

1Rightheadlight—PartNo.140-6772(light,mount,

washer,andnut)

1Leftheadlight—PartNo.140-6773(light,mount,

washer,andnut)

1Leftlightmount(Groundsmaster4000Machines)

1Rightlightmount(Groundsmaster4000Machines)

1Leftlightmount(Groundsmaster4100Machines)

1Rightlightmount(Groundsmaster4100Machines)

1Leftlightmount(machineswithacab)

1Rightlightmount(machineswithacab)

2Grommet(Groundsmaster4000Machinesand

machineswithacab)

2Carriagebolt(1/2x5/8inch—machineswithacab)

2Carriagebolt(1/4x5/8inch—machineswithacab)

2Flangelocknut(1/4inch—machineswithacab)

2Cabletie

IdentifyingtheHeadlights

Atthebracketsideoftheheadlight,lookatthe

informationprintedonthehousing(Figure4).Note

thepartnumberandthe“RH”or“LH”information.

g350385

Figure4

IdentifyingtheHeadlightMounts

UseFigure5,Figure6,andFigure7toidentifythe

headlightmountsforyourmachine.

g350857

Figure5

Groundsmaster4000Machines

1.Leftlightmount2.Rightlightmount

g350858

Figure6

Groundsmaster4100Machines

1.Leftlightmount2.Rightlightmount

g350858

Figure7

MachineswithaCab

1.Leftlightmount2.Rightlightmount

RemovingtheFloorPanel

Hardware

MachineswithaRollBar

Removethe2capscrewsand2thinwashers,2thick

washers,and2angelocknutsthatsecurethefrontof

theoorpaneltotheframeofthemachine(Figure8).

Note:Retainthehardware.

g350418

Figure8

1.Capscrew(1/2x4-1/2

inches)

4.Flangelocknut(1/2inch)

2.Floorpanel5.Thickwasher(1/2x2-1/4

x3/8inch)

3.Thinwasher(1/2x1-3/8

inch)

AssemblingtheHeadlights

Groundsmaster4000Machines

Important:Ensurethatyouassemblethe

headlightmarkedleftandtheleftlightmount,

andtheheadlightmarkedrightandtherightlight

mount.

1.Ifassembled,removethelocknut(12mm)and

lockwasher(12mm)fromthecapscrewinthe

headlightbracket.

2.Assemblethecapscrew(12mm)tothelight

mountfortheGroundsmaster4000machines

(Figure9)withthelocknut(12mm)andlock

washer(12mm).

g350742

Figure9

Rightheadlightshown.

1.Headlight3.Lockwasher

2.Lightmount

(Groundsmaster4000

machines)

4.Locknut

3.Tightenthelocknutandcapscrew.

4.Assemblethegrommettothe38mm(1-1/2

inch)holeinthelightmount(Figure10).

g350743

Figure10

1.Headlight3.Grommet

2.Headlightbracket

5.Repeatstepsthrough4fortheotherheadlight

andtheGroundsmaster4100lightmount.

AssemblingtheHeadlights

Groundsmaster4100Machines

Important:Ensurethatyouassemblethe

headlightmarkedleftandtheleftlightmount,

andtheheadlightmarkedrightandtherightlight

mount.

1.Ifassembled,removethelocknut(12mm)and

lockwasher(12mm)fromthecapscrewinthe

headlightbracket.

2.Assemblethecapscrew(12mm)tothelight

mountfortheGroundsmaster4100machines

(Figure11)withthelocknut(12mm)andlock

washer(12mm).

g350745

Figure11

Rightheadlightshown.

1.Headlight3.Lockwasher

2.Lightmount

(Groundsmaster4100

machines)

4.Locknut

3.Tightenthelocknutandcapscrew.

4.Repeatsteps1through3fortheotherheadlight

andtheGroundsmaster4100lightmount.

AssemblingtheHeadlights

MachineswithaCab

Important:Ensurethatyouassemblethe

headlightmarkedleftandtheleftlightmount,

andtheheadlightmarkedrightandtherightlight

mount.

1.Ifassembled,removethelocknut(12mm)and

lockwasher(12mm)fromthecapscrewinthe

headlightbracket.

2.Assemblethecapscrew(12mm)tothelight

mount(Figure12)withthelocknut(12mm)and

lockwasher(12mm).

g350618

Figure12

Rightheadlightshown.

1.Headlight3.Lockwasher

2.Lightmount(machines

withacab)

4.Locknut

3.Assemblethegrommettothe38mm(1-1/2

inch)holeinthelightmount(Figure13).

g350619

Figure13

1.Grommet2.Cabheadlightbracket

4.Repeatsteps1through3fortheotherheadlight

andlightmount.

InstallingtheHeadlights

NoPartsRequired

InstallingtheHeadlightsandLight

Mounts

MachineswithaRollBar

1.Assembletheheadlightandlightmounttothe

oorpanelandframeofthemachinewiththe

capscrew(1/2x4-1/2inches),thinwasher(1/2x

1-3/8inch),thickwasher(1/2x2-1/4x3/8inch),

andangelocknut(1/2inch)thatyouremoved

inRemovingtheFloorPanelHardware(page6)

asshowninFigure14orFigure15.

g350744

Figure14

Groundsmaster4000Machines

1.Capscrew(1/2x4-1/2

inches)

4.Frontframe

2.Thinwasher(1/2x1-3/8

inch)

5.Thickwasher(1/2x2-1/4

x3/8inch)

3.Headlightandlight

mount(Groundsmaster

4000machines)

6.Flangelocknut(1/2inch)

g350746

Figure15

Groundsmaster4100Machines

1.Capscrew(1/2x4-1/2

inches)

4.Frontframe

2.Thinwasher(1/2x1-3/8

inch)

5.Thickwasher(1/2x2-1/4

x3/8inch)

3.Headlightandlightmount

(Groundsmaster4000

machines)

6.Flangelocknut(1/2inch)

2.Torquelocknutandcapscrewandlocknutto91

to113N∙m(67to83ft-lb).

3.Removethecabletiesecuringthe6-socket

connectorlabeledHEADLIGHTLHandthe

6-socketconnectorlabeledHEADLIGHTRHof

themachinewireharnesstothechassisofthe

machine(Figure16).

g350888

Figure16

Groundsmaster4000shown;theGroundsmaster4100is

similar.

4.ForGroundsmaster4000machines,routethe

6-socketconnector(labeledHEADLIGHTLHor

HEADLIGHTRHofthemachinewireharness

throughthegrommetasshowninFigure17.

g350903

Figure17

Groundsmaster4000Machines

1.6-socketconnector

(labeledHEADLIGHTLHor

HEADLIGHTRH—machine

wireharness)

2.Grommet

5.Removethecapfromthe6-socketconnector

labeledHEADLIGHTLHorthe6-socketconnector

labeledHEADLIGHTRH,andplugtheconnector

intotheheadlight(Figure18).

g350820

Figure18

1.6-socketconnector

(labeledHEADLIGHTLHor

HEADLIGHTRH—machine

wireharness)

3.Headlight

2.Cap

6.Bundletheexcesswireharnessandsecureitto

thechassiswithacabletie.

7.Repeatsteps1through6fortheheadlightand

lightmountattheothersideofthemachine.

InstallingtheHeadlightsandLight

Mounts

MachineswithaCab

1.Assembletheheadlightandlightmounttothe

headlightbracketonthecabframe(Figure19)

withaange-headcapscrew(1/2x1inch),

angelocknut(1/2inch),carriagebolt(1/4x5/8

inch),andangelocknut(1/4inch).

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