Toro GREENSMASTER 3100 Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3324-858

MODEL NO. 04356—200000001 AND UP

GREENSMASTER®3100

©The Toro Company—2000

To understand this product, and for

safety and optimum performance,

read this manual before starting

operation. Pay special attention to

SAFETY INSTRUCTIONS

highlighted by this symbol.

The safety alert symbol means CAUTION,

WARNING or DANGER—personal safety

instruction. Failure to comply with the

instruction may result in personal injury.

Forward
Table of Contents
2
Forward 2
Table of Contents 2
Safety 3
Sound & Vibration Levels 5
Symbol Glossary 6
Specifications 9
Set-Up 10
Install the Cutting Units 10
Installing Cutting Units 11
Rear Ballast 12
Before Operating 13
Check the Engine Oil 13
Fill the Gas Tank 13
Check the Hydraulic System 14
Tire Pressure 15
Check Wheel Nut Torque 15
Controls 16
Operating Instructions 18
Break-In Period 18
Starting Instructions 18
Check the Interlock System Operation 18
Check the Leak Detector Operation 20
Preparing the Machine for Mowing 21
Training Period 21
Before Mowing 21
Mowing Procedures 21
Leak Detector Operation 22
Transport Operation 23
Inspection and Clean-Up After Mowing 23
Maintenance 24
Maintenance Schedule 24
Lubrication 26
Changing the Engine Oil and Filter 28
Servicing the Air Cleaner 28
Adjusting the Throttle Control 29
Adjusting the Choke Control 29
Adjusting Carburetor and Speed Control 29
Replacing Spark Plugs 30
Fuel Filter Replacement 30
Changing the Hydraulic Oil and Filter 31
Checking Hydraulic Hoses and Lines 31
Brake Adjustment 32
Rear Camshaft Adjustment 32
Adjusting the Lift and Mow Pedal Height 33
Leveling the Lift and Mow Pedals 33
Adjusting the Traction Pedal 33
Adjusting the Cutting Unit Lift/Drop 34
Adjusting the Lift Cylinders 35
Seat Switch Maintenance 35
Traction Switch Maintenance 35
Mow/Lift Switch Maintenance 36
Adjusting the Traction Return Linkage 36
Battery Care 36
Troubleshooting 38
Storage 44
Identification and Ordering 44
The Greensmaster 3100 was developed to provide an efficient, trouble-free and time-saving method of mowing
high-quality turf on the finest greens. The latest concepts in engineering, design and safety have been
incorporated into this machine, along with the highest quality parts and workmanship. This product will provide
excellent service if you follow proper operation and maintenance practices.
We know, because you have purchased the industry leader in mowing excellence, that future performance and
dependability are of prime importance. Therefore, this manual should be read by you and all others involved
with the Greensmaster 3100 to make sure that safety, operation and maintenance procedures are followed.

Safety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction should

emphasize:

•the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

–insufficient wheel grip;

–being driven too fast;

–inadequate braking;

–the type of machine is unsuitable for its

task;

–lack of awareness of the effects of

ground conditions, especially slopes;

–incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment

is to be used and remove all objects which may

be thrown by the machine.

3. WARNING—Petrol is highly flammable.

•Store fuel in containers specifically

designed for this purpose.

•Refuel outdoors only and do not smoke

while refueling.

•Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the

engine is hot.

•If petrol is spilled, do not attempt to start the

engine but move the machine away from the

are of spillage and avoid creating any source

of ignition until petrol vapors have

dissipated.

•Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into

neutral.

4. Do not use on slopes of more than:

•Never mow side hills over 5°

•Never mow uphill over 10°

•Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

•do not stop or start suddenly when going up

or downhill;

•engage the clutch slowly, and always keep

the machine in gear, especially when

travailing downhill;

•machine speeds should be kept low on

slopes and during tight turns;

•stay alert for bumps and hollows and other

hidden hazards;

•never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

•Use only approved drawbar hitch points.

•Limit loads to those you can safely control.

•Do not turn sharply. Use care when

reversing.

•Use counterweight(s) or wheel weights

when suggested in the instruction handbook.

7. Watch out for traffic when crossing or near

roadways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct

discharge of material toward bystanders nor

allow anyone near the machine while in

operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator’s position:

• Disengage the power take-off and lower the

attachments;

• Change into neutral and set the parking

brake;

• Stop the engine and remove the key.

13. Disengage the drive to attachments when

transporting or not in use.

14. Stop the engine and disengage the drive to the

attachment

•Before refueling;

•Before removing the grass catcher;

•Before making height adjustments unless

the adjustment can be made from the

operator’s position.

•Before clearing blockages;

•Before checking, cleaning or working on the

lawnmower;

•After striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the

equipment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of

mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between

moving blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a

positive mechanical lock is used.

Sound & Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 86 dB(A), based

on measurements of identical machines per

84/538/EEC.

This unit has a sound power level of 100 dB(A)/1pW,

based on measurements of identical machines per

procedures outlined in Directive 79/113/EEC and

amendments.

Vibration Levels

This unit has a vibration level of 2.5 m/s2at the

posterior, based on measurements of identical

machines per ISO 2631 procedures.

This unit does not exceed a vibration level of 0.5 m/s2

at the posterior based on measurements of identical

machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Wait until all

machine

components have

completely stopped

before touching them

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/back-

over, (relevant

machine to appear

in dashed box)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or

flying objects,

face exposure

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Do not step on

loading platform if

PTO is connected to tractor

& engine is running

Do not step

Shut off engine

& remove key before

performing mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Consult

technical manual

for proper service

procedures

Fasten seat belts Safety alert

triangle outline safety

alert symbol Read operator’s

manual

Symbol Glossary

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Reel

Configuration: Tricycle vehicle with the front two

wheels providing drive and the rear wheel providing

steering. The operator sits in the center over the No. 1

cutting unit with the No. 2 & 3 cutting units in front

of the vehicle.

Power: 4-cycle gasoline engine, electric start, with

output of 13.4 kW @3,600 rpm. Maximum no-load

governed engine speed is 2,900 rpm.

Traction: All-hydraulic drive, consisting of multiple

stack pump valve, valve, and two orbital gear motors

to drive the front wheels.

Cutting Units: All-hydraulic drive, consisting of

three gear pump sections, three valve sections and

three gear motors that drive the reels.

Hydraulic Valve: Five spool sections: the first 3

spool sections control the lowering, mowing and lift

functions of the cutting units. The spools moved out

provide lowering and MOW operation; moved in they

provide LIFT operation. The number 4 spool section

controls the traction functions, N (Neutral), 1 (Mow),

and 2 (transport). The number 5 spool section

controls forward and reverse traction.

Tire Pressure :

•55–83 kPa—front

•55–103 kPa—rear

Brakes: 15 cm drum-type mechanical with rack and

pawl lock for parking.

Hydraulic Filter: 10-micron, cartridge type.

Hydraulic Oil Reservoir: 32.2 liter capacity with

internal baffle. Type fluid: Mobil 15M. Red dye is

added at the factory.

Gas Tank: 28.4 liter capacity.

Fuel Filter: In-line type.

Fuel Pump: Vacuum pulse type.

Seat Adjustment: 17.8 cm (forward and rearward).

Wheel Bearings:

Drive Wheels: Needle provided in wheel motors.

Rear Caster Wheels: Timken tapered roller

Electrical & Instrumentation: The engine contains a

18-amp alternator; the circuit is fused at 20 amps.

Instruments include ammeter and hour meter. An

accessory terminal is available at the leak detector test

switch if attachment of headlights is desired.

Battery: 12-Volt, lead acid, 32-amp. hour. Size:

Length—18.4cm, Width—12.4cm, height—15.2cm.

General Specifications:

Width of Cut: 149.9 cm

Wheel Tread: 123.3 cm

Wheel Base: 119 cm

Overall Length: 229 cm

Overall Width: 177 cm

Overall Height: 123 cm

Net Weight (Wet): 381 kg

Shipping Weight (In carton): 471 kg

Speeds:

1st —6.1 kmh

2nd—13 kmh

Rev.—3.1 kmh

Reels: 1,975 rpm (approximately)

Clip:

0.46 cm (11-Blade Cutting Unit)

0.64 cm (8-Blade Cutting Unit)

1.0 cm (5-Blade Cutting Unit)

Specifications and design subject to change

without notice.

Specifications

Install the Cutting Units

For Cutting Unit Models 04404, 04406, 04408

04450 and 04468.

Note: When sharpening, setting height of cut, or

performing other maintenance procedures on the

cutting units, store the cutting unit reel motors in

support tubes on the front of the frame to prevent

damage to the hoses.

1. Remove the cutting units from their cartons.

Assemble and adjust according to the operator’s

manual for the cutting units. Use the height

gauge bar from the loose parts kit to adjust height

of cut.

2. Slide the cutting units under the pull frames and

position the hoop on the top of cutting units over

the lift arms (Fig. 1).

Figure 1

1. Hoop

2. Lift arm

3. Pull frame

4. Pull arm

3. Assemble the mount nuts for the reel drive motor

to each cutting unit. Leave approximately 1.2cm

of threads exposed on each mount stud (Fig. 2).

Figure 2

1. Motor mount nuts

2. Coat with grease

4. Remove the protective covers from the cutting

units and the reel drive motor shafts. Coat the

spline shaft of the motor with clean grease and

install the motor by turning the motor clockwise

so the motor flanges clear the studs. Rotate the

motor counterclockwise until the flanges encircle

the studs, then tighten the mounting nuts (Fig. 2).

Note: Retain the protective covers for the cutting

units. Install them whenever the reel drive

motors are removed to protect the cutting unit

bearings from contamination.

5. Slide the sleeve back on the ball joint and rotate

the pull arm down so the socket fits over the ball

stud. Release the sleeve so it slides over the stud

and locks the assemblies together (Fig. 4).

6. Mount the baskets on the pull frames, loosen the

jam nuts on the pull arms and adjust the ball

sockets until there is 6–11mm clearance between

the lip of the basket and the reel blades (Fig. 3).

Note: This prevents the basket from tipping the

cutting unit forward, causing the hoop to come

off the lift arm while mowing.

Be sure the basket lips are equidistant from the

reel blades all across each reel. If the basket is

too close to the reel, it is possible for the reel to

contact the basket when the cutting unit is raised

off the ground.

Set-Up

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