Toro Groundsmaster 328-D 30630 Bedienungsanleitung

Form No. 3325-413 Rev A

Operator’s Manual

Groundsmaster®328-D

Traction Unit

Model No. 30630—210000001 and Up

English

Contents
Contents 2
Introduction 3
Safety 4
Safe Operating Practices 4
Safety and Instruction Decals 8
Specifications 11
Before Operating 13
Hood Prop 13
Check the Engine Oil 13
Filling the Fuel Tank 13
Check the Cooling System 14
Checking the Hydraulic System Oil 14
Operation 16
Controls 16
Starting/Stopping the engine 18
Bleeding the Fuel System 19
Checking the Interlock Switches 19
Pushing or Towing the Traction Unit 20
Operating Characteristics 20
Maintenance 22
Recommended Maintenance Schedule 22
Daily Maintenance Checklist 23
Lubricating the Machine 23
General Air Cleaner Maintenance 24
Servicing the Air Cleaner 24
Cleaning the Radiator and Screen 25
Changing Engine Oil and Filter 25
Servicing the Fuel System 26
Cleaning Radiator and Screen 27
Changing Coolant in the Cooling System 27
Servicing the Engine Belts 28
Adjusting the Throttle 29
Adjusting the Traction Control Rod 29
Adjusting the Traction Pedal Friction Wheel 30
Adjusting the Traction Drive for Neutral 30
Adjusting the Traction Interlock Switch 31
Replacing the Power Take-Off Switch 32
Correcting Power Take-Off Drive 
Belt Slippage 32
Adjusting the Parking Brake Interlock 
Switch 32
Adjusting the Tilt Steering Control 33
Adjusting Rear Wheel Toe-In 33
Adjusting the Rear Wheel Bearings 34
Adjusting the Brakes 34
Adjusting the Lift Lever Latch 35
Replacing the Hydraulic Oil Filter 36
Changing the Hydraulic System Oil 36
Fuses 37
Servicing the Battery 37
Seasonal Storage 38
Traction Unit 38
Engine 38
©2001 by The Toro Company 
8111 Lyndale Avenue South 
Bloomington, MN 55420-1196 
All Rights Reserved 
2

Introduction

Read this manual carefully to learn how to operate

and maintain your product properly. The information

in this manual can help you and others avoid injury

and product damage. Although Toro designs and

produces safe products, you are responsible for

operating the product properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model

and serial numbers of your product ready. Figure 1

illustrates the location of the model and serial

numbers on the product.

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the

space below:

This manual identifies potential hazards and has

special safety messages that help you and others avoid

personal injury and even death. Danger, Warning, and

Caution are signal words that identify the level of

hazard. However, regardless of the hazard, be

extremely careful.

Danger signals an extreme hazard that will cause

serious injury or death if you do not follow the

recommended precautions.

Warning signals a hazard that may cause serious

injury or death if you do not follow the recommended

precautions.

Caution signals a hazard that may cause minor or

moderate injury if you do not follow the

recommended precautions.

This manual uses two additional words to highlight

information.

calls attention to special mechanical

information and Note: emphasizes general

information worthy of special attention.

Important

Model No. __________________________

Serial No. ___________________________

Improper use or maintenance by the operator or owner

can result in injury. To reduce the potential for injury,

comply with these safety instructions and always pay

attention to the safety alert symbol, which means

CAUTION, WARNING, or DANGER—“personal

safety instruction.” Failure to comply with the

instruction may result in personal injury or death.

Safe Operating Practices

The following instructions are from ANSI standard

B71.4—1999.

Training

• Read the operator’s manual and other training

material. If the operator(s) or mechanic(s)

cannot read English it is the owner’s

responsibility to explain this material to them.

• Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

• All operators and mechanics should be trained.

The owner is responsible for training the users.

• Never let children or untrained people operate or

service the equipment. Local regulations may

restrict the age of the operator.

• The owner/user can prevent and is responsible

for accidents or injuries occurring to himself or

herself, other people or property.

Preparation

• Evaluate the terrain to determine the necessary

accessories and attachments to properly and

safely perform the job. Only use accessories and

attachments approved by the manufacturer.

• Wear appropriate clothing including hardhat,

safety glasses and ear protection. Long hair, loose

clothing or jewelry may get tangled in moving

parts.

• Inspect the area where the equipment will be

used and remove all objects such as rocks, toys

and wire that can be thrown by the machine.

• Use extra care when handling gasoline and other

fuels. They are flammable and vapors are

explosive.

– Use only an approved container.

– Never remove the fuel cap or add fuel with

the engine running. Let the engine cool

before refueling. Do not smoke.

– Never refuel or drain the machine indoors.

• Check that operator’s presence controls, safety

switches and shields are attached and functioning

properly. Do not operate unless they are

functioning properly.

Operation

• Never run an engine in an enclosed area.

• Only operate in good light, keeping away from

holes and hidden hazards.

• Be sure all drives are in neutral and the parking

brake is engaged before starting the engine. Only

start the engine from the operator’s position. Use

seat belts, if provided.

• Slow down and use extra care on hillsides. Travel

in the recommended direction on hillsides. Turf

conditions can affect the machine’s stability. Use

caution while operating near drop-offs.

• Slow down and use caution when making turns

and when changing directions on slopes.

• Never raise the deck with the blades running.

• Never operate with guards not securely in place.

Be sure all interlocks are attached, adjusted

properly, and functioning property.

• Do not change the engine governor setting or

overspeed the engine.

• Stop on level ground, lower the cutting units,

Safety

move the traction pedal to neutral, disengage

drives, engage the parking brake (if provided),

and shut off the engine before leaving the

operator’s position for any reason.

• Stop equipment and inspect the blades after

striking objects or if an abnormal vibration

occurs. Make necessary repairs before resuming

operations.

• Keep your hands and feet away from the cutting

units.

• Look behind and down before backing up to be

sure of a clear path.

• Never carry passengers and keep pets and

bystanders away.

• Slow down and use caution when making turns

and crossing roads and sidewalks. Stop blades if

not mowing.

• Do not operate the mower under the influence of

alcohol or drugs.

• Use care when loading or unloading the machine

into a trailer or truck.

• Use care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

• The operator shall turn on flashing warning

lights, if provided, whenever traveling on a

public road, except where such use is prohibited

by law.

Maintenance and Storage

• Disengage drives, lower the cutting units, move

the traction pedal to neutral, set the parking

brake, stop the engine and remove the key and

disconnect the spark plug wire. Wait for all

movement to stop before adjusting, cleaning or

repairing.

• Clean grass and debris from the cutting units,

drives, mufflers, and engine to help prevent fires.

Clean up oil or fuel spillage.

• Let the engine cool before storing and do not

store it near flame.

• Shut off fuel while storing or transporting. Do

not store fuel near flames or drain indoors.

• Park the machine on level ground. Never let

untrained personnel service the machine.

• Use jack stands to support components when

needed.

• Carefully release pressure from components with

stored energy.

• Disconnect the battery or remove the spark plug

wire before making any repairs. Disconnect the

negative terminal first and the positive last.

Reconnect positive first and negative last.

• Use care when checking blades. Wrap the blades

or wear gloves, and use caution when servicing

them. Only replace blades. Never straighten or

weld them.

• Keep your hands and feet away from moving

parts. If possible, do not make adjustments with

the engine running.

• Charge batteries in an open, well-ventilated area,

away from spark and flames. Unplug the charger

before connecting or disconnecting it from the

battery. Wear protective clothing and use

insulated tools.

• Keep all parts in good working condition and all

hardware tightened. Replace all worn or damaged

decals.

Toro Mower Safety

The following list contains safety information specific

to Toro products or other safety information that you

must know.

This product can amputate hands and feet and throw

objects. Always follow all safety instructions to avoid

serious injury or death.

Using this product for purposes other than its intended

use could be dangerous to the user and bystanders.

Operation

• Always wear substantial shoes. Do not operate

the machine while wearing sandals, tennis shoes,

or sneakers.

• Wearing safety shoes and long pants is advisable

and required by some local ordinances and

insurance regulations.

• Fill the fuel tank until the level is 1 in. (25 mm)

below the bottom of the filler neck. Do not

overfill.

• Check the safety interlock switches daily for

proper operation. If a switch should fail, replace

the switch before operating the machine. After

every two years, replace all three interlock

switches in the safety system, regardless of

whether or not they are working properly.

• The grass deflector(s) must always be installed

and in the lowest position on the cutting unit.

• Pay attention when using the machine. To

prevent loss of control:

– Drive slowly.

– Do not drive close to sand traps, ditches,

creeks, or other hazards.

– Reduce speed when making sharp turns.

Avoid sudden stops and starts.

– Lower the cutting unit when going down

slopes.

• Do not touch the engine, radiator, or muffler

while the engine is running or soon after it has

stopped because these areas might burn you.

• If a cutting blade strikes a solid object or vibrates

abnormally, disengage the power take off, move

the throttle to Slow, set the parking brake, stop

the engine, and remove the ignition key. Wait for

all motion to stop, and inspect the machine for

damage. Repair or replace any damaged parts

before operating. Ensure that the cutting blades

are in good condition and the blade bolts are

torqued to proper specifications (see the cutting

deck operator’s manual).

• Check carefully for overhead clearances such as

branches, doorways, and electrical wires before

driving under any objects. Do not contact the

objects.

• Make sure that the set belt can be removed

quickly if the machine is driven or rolls into a

pond or lake.

• If the engine stalls or the machine loses headway

and cannot get to the top of a slope, do not turn

the machine around. Always back slowly straight

down the slope.

• If the cutting unit discharge area ever plugs,

disengage the power take off and shut the engine

off before removing the obstruction.

• When operating a 4-wheel drive machine or any

machine on slopes, by banks, or drop offs,

always have the roll-over protection system

installed.

• When operating the machine with the roll-over

protection system, always use the seat belt and

make sure that the seat pivot retaining pin is

installed.

Maintenance and Storage

• Before servicing or making adjustments, stop the

engine and remove the ignition key.

• Ensure that the entire machine is properly

maintained and in good operating condition.

Frequently check all nuts, bolts, and screws.

Check all cutting unit blade bolts frequently to

ensure that they are torqued to proper

specifications (see the cutting deck operator’s

manual).

• Make sure all hydraulic line connectors are tight

and all hydraulic hoses and lines are in good

condition before applying pressure to the system.

• Keep your body and hands away from pin hole

leaks or nozzles that eject hydraulic fluid under

high pressure. Use paper or cardboard, not your

hands, to search for leaks. Hydraulic fluid

escaping under pressure can have sufficient force

to penetrate the skin and cause serious injury.

• Before disconnecting or performing any work on

the hydraulic system, all pressure in the system

must be relieved by stopping the engine and

lowering the cutting units.

• If the engine must be running to perform a

maintenance adjustment, keep hands, feet,

clothing, and all body parts away from the

cutting units, attachments, power take off shaft,

and any moving parts.

• Do not overspeed the engine by changing

governor settings. To ensure safety and accuracy,

have an authorized Toro distributor check the

maximum engine speed with a tachometer.

Maximum governed engine speed with no load

should be 3200–3250 RPM.

• The engine must be shut off before checking the

oil or adding oil.

• Periodically inspect the roll bar and roll bar

mounting.

Replace, if necessary. Do not modify roll over

protection frames or structures because they are

specifically designed, sized, located, and tested

for injury reduction. If a rollover occurs, a

modified roll-over protection system will not

provide adequate protection.

• If major repairs are ever needed or if assistance is

desired, contact an authorized Toro distributor.

• For optimum performance and continued safety

certification of the machine, use only genuine

Toro replacement parts and accessories.

Replacement parts and accessories made by other

manufacturers could be dangerous, and such use

could void the product warranty.

93-7822

1. Caution—fill the fuel tank to 1 in. (25 mm) below the filler

neck. Read the operator’s manual for further instructions.

93-7275

1. Read the operator’s manual for further instructions.

2. Do not use starting fluid.

93-6680

1. Diesel fuel

93-7823

1. Read the operator’s for further information about engine

oil.

82-8940

1. Locks and unlocks the steering column

105-0056

1. Fast

2. Slow

3. Engine stop

4. Engine run

5. Engine start

6. Temperature

93-7836

1. To move the traction unit forward or backward, depress

the traction pedal.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.

Replace any decal that is damaged or lost.

1 1

93-6696

1. Warning—spring-loaded mechanism. Read the operator’s

manual for further instructions.

93-7272

1. Fan blades can cause injury—stay away from moving

parts.

93-7830

1. Caution—read the operator’s manual for further

instructions.

2. Wheel torque specifications

105-2532

1. To start the engine, disengage the power take off, place

the traction drive in neutral, depress the brake pedal, set

the throttle control half open, turn the ignition key to the

run position. When the glow light turns off, turn the key to

the start position. Read the operator’s manual for further

instructions.

2. Warning—when engine temperature is too high, the

engine will shut off. Depress high temperature reset

before restarting the engine.

3. Warning—coolant is under pressure and could cause

burns. Keep a safe distance away.

93-7831

1. Parking brake—read the operator’s manual for further

instructions.

93-7821

1. Caution

2. Fill coolant to within 1 in. (25 mm) of the top of the tank.

3. Read the operator’s manual for further instructions.

93-7840

1. Coolant level

2. Hot surface—stay away.

3. Warning—read the operator’s manual.

4. Explosion hazard—stay away.

12 3

93-7806

1. Power take off on

2. Power take off off

3. Warning—read the operator’s manual.

4. Cutting hazard to hands or feet—stay away from rotating

blades and moving parts.

5. Throw object hazard—keep bystanders away.

6. Warning—set the parking brake, stop the engine, and

remove the key before leaving the operator’s position.

7. Tipping hazard—when driving down slopes less that 14

degrees, lower the cutting unit to the ground. When

driving down slopes less than 20 degrees, use the roll-

overprotection system, fasten the seat belt, and lower the

cutting unit to the ground.

93-6668

1. The battery contains lead. Do not throw it in the garbage.

93-7816

1. Change the hydraulic filter after first 10 operating hours—

read the operator’s manual for further instructions.

100-6574

1. Hot surface hazard—stay away.

2. Cutting/dismemberment hazard—stay away from moving

parts.

93-7832

1. To move the traction unit forward or backward, depress

the traction pedal.

2. Tipping hazard—when driving down slopes less that 14

degrees, lower the cutting unit to the ground. When

driving down slopes less than 20 degrees, use the roll-

over protections system, fasten the seat belt, and lower

the cutting unit to the ground.

3. Warning—disengage the power take off before raising the

cutting unit.

4. Float cutting unit

5. Lower the cutting unit

6. Raise the cutting unit

5 5 6

777

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