Toro Groundsmaster 4500-D Bedienungsanleitung

FormNo.3386-618RevB

FlowDividerKit

Groundsmaster®4500-D/4700-DTractionUnit

ModelNo.30876

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

DescriptionQty.Use

Nopartsrequired–Preparethemachine.

Nopartsrequired–Removethehydrauliclines.

Flowdivider1

Pressurehose1

Manifoldtube1

Traction-motortube1

Dividertube1

Bolt2

Flangenut2

Installthehydrauliccomponents.

Important:ThiskitisonlyintendedforusewithGroundsmasterModels30881,30882,30873,30873TE,

30874,and30874TEserialnumbers316999999andbelow.

Note:Theproceduresforinstallingthiskitrequirethatyouworkfromunderthemachine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3386-618*B

PreparingtheMachine

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengine

andseriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch

beforeyouperformanymaintenance.

Note:Youcanuseahoistforbetteraccessunder

themachine.

Important:Caporpluganydisconnected

hydraulichoses,tubes,orcomponentportsto

preventcontaminatingthesystem.

1.Engagetheparkingbrake,ensurethatthe

tractionpedalisintheneutralposition.

2.EnsurethatthePTOleverisintheOffposition.

3.Stoptheengine,removetheignitionkey,and

allowthemachinetocool.

4.Bleedthepressurefromthehydraulicsystemby

turningthehydraulicpumpbypassvalve;referto

thepushingortowingthemachineinstructions

intheOperator’sManual.

RemovingtheHydraulic

Lines

RemovingthePressureHose

1.Alignadrainpanbelowtheforwardendofthe

pressurehose(Figure1andFigure2).

g021275

Figure1

Bottomviewshown

1.Tractionmotor7.Crosstube(rear-traction

manifold)

2.T-tting8.Hydraulicpump

3.Dividertube9.Rear-tractiontube

4.Pressurehose10.Clamp

5.Hydraulic-ltertube11.Tubebracket

6.Rear-tractionmanifold12.Forward

2.Removetheforwardendofthepressurehose

fromthettinginthedividertube,andallowthe

hydraulicuidtodrainfromthehoseandtube

(Figure1).

g021282

Figure2

1.Bolts6.Tubebracket

2.Chassisbracket7.Pressurehose

3.Dividertube8.Up

4.Nut9.Forward

5.Clamp

3.Removetherearendofthepressurehosefrom

thettinginthehydraulicpump,andremovethe

pressurehose(Figure1andFigure2).

4.Temporarilycapthepumpandthedividertube.

Note:Discardtheoriginalpressurehose.

RemovingtheCrossTube

1.Alignthedrainpanbelowtherear-traction

manifold.

2.Removethetubenutforthecrosstubefromthe

ttingintherear-tractionmanifold(Figure1).

3.Removethetubenutfortheltertubefromthe

ttinginthecrosstube,andremovethecross

tube(Figure1).

Note:Discardthecrosstube.

4.Temporarilycapthettingintherear-traction

manifold.

RemovingtheTubeBracketand

theClamp

1.Removetheboltandthenutthatsecurethe

dividertubetothetubebracket,andremovethe

clamp(Figure2).

2.Removethe2boltsandthe2nutsthatsecure

thetubebrackettothechassisbracket(Figure

2).

Note:Discardthetubebracketandtheclamp.

RemovingtheDividerTube

1.Removethetubenutfortherear-tractiontube

fromthettingofthedividertube.

2.Removethetubenutofthedividertubefrom

theT-ttinginthefront-lefttractionmotor,and

removethetubefromthemachine(Figure1).

Note:Discardthedividertube.

InstallingtheHydraulic

Components

InstallingtheFlow-divider

Manifold

1.Aligntheholesintheow-dividermanifoldwith

theholesinthechassisbracket.

Note:Ensurethatthe45°ttingispointing

downandtowardthebackofthemachine.

g021286

Figure3

1.Bolt4.Flangenuts

2.Flow-dividermanifold5.Up

3.Chassisbracket6.Forward

2.Securetheow-dividermanifoldtothechassis

bracketwiththe2boltsand2angenuts.

InstallingtheRear-tractionTube

andthePressureHose

1.Aligntheforwardtubenutfortherear-traction

tubewiththeelbowttingintheowdivider

(Figure4andFigure5).

g021294

Figure4

1.Traction-motortube7.Hydraulicpump

2.Dividertube8.Rear-tractiontube

3.Hydraulic-ltertube9.Flowdivider

4.Rear-tractionmanifold10.Tractionmotor

5.Cross-manifoldtube11.Forward

6.Pressurehose

2.Threadtheforwardtubenutontotheelbow,and

tightenthenutto51to63N⋅m(37to47ft-lb).

g027293

Figure5

1.Flowdivider4.Pressurehose(straight

end)

2.Pressurehose(angled

end)

5.Hydraulicpump

3.Rear-tractiontube

(forwardtting)

6.Forward

3.Removethetemporarycapfromthehydraulic

pump.

4.Threadthestraightendofthepressurehose

intothettinginthehydraulicpump(Figure5).

5.Removethetemporarycapfromtheowdivider.

6.Threadtheangledendofthepressurehoseinto

thettinginthesideoftheowdivider(Figure

5).

7.Tightenthehosettingsto150to184N⋅m(110

to136ft-lb).

InstallingtheCrossTube

1.Removethecaponthettingoftherear-traction

manifoldthatyoupreviouslyinstalled.

2.Alignthetubenutsforthecross-manifoldtubeto

thettingsintherear-tractionmanifoldandthe

owdivider(Figure6).

g021296

Figure6

1.Rear-tractionmanifold4.Flowdivider

2.Cross-manifoldtube

(rear-tractionmanifold

tting)

5.Forward

3.Cross-manifoldtube

(dividertting)

3.Threadthetubenutsontothettingsinthe

owdividerandtherear-tractionmanifold,and

tightenthenutsto51to63N⋅m(37to47ft-lb).

InstallingtheFilterTubeandthe

DividerTube

1.Alignthetubenutforthehydraulic-ltertubeto

thettinginthecross-manifoldtubeasshown

inFigure7.

g021299

Figure7

1.Dividertube(owdivider

tting)

5.Dividertube

(cross-manifoldtube

tting)

2.Hydraulic-ltertube(lter

basetting)

6.Hydraulic-ltertube

(cross-manifoldtube

tting)

3.Flowdivider7.Forward

4.Cross-manifoldtube

2.Threadthetubenutforthehydraulic-ltertube

ontothettinginthecross-manifoldtube,and

tightenthenutto51to63N⋅m(37to47ft-lb).

3.Alignthetubenutsforthedividertubetothe

ttingsinthecross-manifoldtubeandtheow

divider(Figure7).

4.Threadthetubenutsforthedividertubeonto

thettingsinthecross-manifoldtubeandthe

owdivider,andtightthenutsto116to142N⋅m

(85to105ft-lb).

InstallingtheTraction-motorTube

1.Alignthetubenutsforthetraction-motortube

tothettingsinthetractionmotorandtheow

divider(Figure8).

g021298

Figure8

1.Tractionmotor4.Traction-motortube

(ow-dividertting)

2.T-tting5.Flowdivider

3.Traction-motortube

(traction-motortting)

6.Forward

2.Threadthetubenutsforthetraction-motortube

ontothettingsinthetractionmotorandthe

owdivider,andtightenthenutsto116to142

N⋅m(85to105ft-lb).

CheckingforHydraulicLeaks

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthatejecthigh

pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

hydraulicsystem.

•Getimmediatemedicalhelpifuidis

injectedintoskin.

1.Checkandtightenallttingsandhydraulic

connections.

2.Ensurethatthehydraulicpumpbypassvalveis

intheoperationposition;refertothepushingor

towingthemachineinstructionsintheOperator’s

Manual.

3.Checkthehydraulicoillevelandreplenishitas

required.

4.Startthemachineandallowthehydraulic

systemtopressurize.

5.Stoptheengineandcheckthehydraulictubes,

hoses,andttingsforleaks.

Note:Repairallleaksbeforeoperatingthe

machine.

Operation

OperatingTips

Theowdividerkitenhancesthetractiondrive

performanceincompromisedoperatingconditions.

Theowdividerkitsplitsthetractionowevenly

betweenthefrontandrearwheels.Thiswouldrequire

bothafrontandareartiretospinbeforethemachine

losestraction.

Usethefollowinginformationtobestoperatethe

machinewiththeowdividerkitinstalled:

•Theowdividerisforuseinthelow-speedrange

only.Thesystemwillnotallowittooperateinthe

high-speedrange.

•Ifbothafrontwheelandarearwheelspin,itmay

behelpfultousethesteeringbrakes.Applythe

brakepedalcorrespondingtothespinningfront

wheelinordertotransfertorquetothewheelthat

stillhastraction.

DeclarationofIncorporation

TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)

conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain

ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective

30876—FlowDividerKitFLOWDIVIDER

KIT-GM45/4700(YANMAR)FlowDividerKit2006/42/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly

completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe

associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin

conformitywithallrelevantDirectives.

Certied:AuthorizedRepresentative:

MarcelDutrieux

ManagerEuropeanProductIntegrity

ToroEuropeNV

Nijverheidsstraat5

2260Oevel

Belgium

JohnHeckel

EngineeringDirector

8111LyndaleAve.South

Bloomington,MN55420,USA

June2,2020

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